China Custom Precision Machined Rotors Oversized Granulator Plastic Shredder/Wood Shredder with Fly Wheel

Product Description

Gxc Series – Heavy Duty Granulators/Rubber, Tire Rubber, Relaim Rubber Products Granulator
 

Product Description

Gran-Excalibur (GXC Series) Heavy Duty Granulators are designed for high throughput size reduction of larger sized products in a single pass. These machines are also ideal for secondary granulation when positioned behind pre-shredders in various types of recycling systems. Incorporating various different methods of wear protection such as replaceable wear plates and resistant surface coatings, the GXC machines are well suited to processing abrasive, contaminated materials such as glass filled plastics and dirty films containing sands.

Standard Features
· Strong welded construction from heavy gauge steel plate
· Inclined, split cutting chamber design
· Oversized, outboard spherical rotor bearings prevents bearing damage due to product migration
· Precision machined rotors (Forward set V-Rotor as standard)
· Manual, electric and hydraulic chamber opening mechanisms – quick access to the cutting chamber for maintenance and machine clean downs
· Replaceable wear plates at either end of the rotor shaft
· Stand Alone Electrical Control Panel – using quality Schneider (Telemecanique) components and CHINAMFG PLC’s
· Tested, Approved and Certified to the applicable CE safety standards

GXC Series Rotor Configurations
As standard, GXC series machines are supplied with our open V-Rotor as standard which is suitable for most types of material. The double shear, V configuration of the CHINAMFG set blades creates a highly efficient double scissor cut, and encourages material to the centre of the cutting chamber. This results in reduces power consumption, even blade wear, reduced wear on the chamber sidewalls and optimum throughput. The open design of the rotor lets material expand and move around and allows good airflow through the machine. This minimizes heat build up and production of fines. Granulators can be supplied with 3, 5, 7 or 9 rows of rotor blades depending on the model. A rear set V-rotor design (known as the VS-Rotor) is also available for certain, lighter duty applications.

The C-Rotor is a heavy duty, high inertia, semi-closed design intended for demanding applications. The larger quantity of individual blades are held by strong supporting segments and can be replaced piece by piece if required. This design creates a cascade cutting effect which is well suited for processing hard or thick materials and is also a popular choice when granulating profiles. The C-rotor is available with 3, 5 or 7 staggered rows of blades depending on the model.

 

Model GXC1200
Dimension L X W X H(mm) 2120×2320×3700
Hopper opening W X H(mm) 1200×1000
Rotation diameter(mm) Ø 520
Rotor operation length(mm) 1200
Rotation speed(rpm) 520
Standard screen (mm) Φ12
Rotor knives (pcs) 5×2
Counter knives (pcs) 2×2
Drive power (kW) 75~90
Hydraulic power (kW) 1.5
Weight (kg) Approx 5500

Detailed Photos

 

Company Profile

Genox is a combined word of “Generating Oxygen” with a meaning of creating a better environment through new and innovative technology.Both the employees and management of Genox abide by this principle and constantly pursue the most effective, reliable and cost-effective solutions for the recycling of waste materials.
 
Through extensive testing, seeking feedback from our valued customers and distributors, and working closely with our European engineering partners. Genox has developed an extensive range of technically advanced machinery for the processing of plastics, tires, and E-waste.
 
Plastics shredding, granulation, and washing systems, including complete recycling plants, are the important part of the Genox product range.  Single shaft shredders, 2 shaft shredders, granulators, washing tanks, dewatering centrifuges and other necessary equipment which can be customized on request allows us to offer bespoke proposals tailored to suit the requirements of each and every customer. 
 

FAQ

1.Question:Will we provide pre-sale services ?
Answer:Genox consists of experienced specialists, we will offer a suitable solution according client’s requirement in time.

2.Question:Is our after-sales service excellent ?
Answer:Genox’s skilled technicians are available to assist with onsite installation,commissioning & training on request. This will enable customers to optimize the performance of their new plant. Customers will be briefed on all aspects relating to operation and maintenance by a Genox technician. Dimensional drawings together with service requirements will be provided prior to delivery of the equipment. This will allow the customer to prepare the site and allow them to commence production in a timely fashion.

Genox holds a adequately inventory of spare parts and their efficient service personnel will ensure that any required part will be dispatched without delay. Delivery  of the spare parts may be by air, sea or courier depending on the urgency of the situation. Customers are encouraged to hold their own critical spare parts such as granulator blades and screens to ensure optimal machine condition and performance.
 
3.Question:Will we provide technical support ?
Answer:Genox provides enough hardware resource especially for large-scale production lines, clients can carry out installation, commissioning and acceptance before delivery. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Kind: Granulator
Certification: DOT
Customized: Customized
Structure: Top Feeding, or Side Feeding
Transport Package: Film with Wooden Pallet
Specification: as requirement
Customization:
Available

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plastic wheel

How do plastic wheels fare in terms of weight-bearing capacity compared to other materials?

Plastic wheels have weight-bearing capacity that varies depending on factors such as the type of plastic used and the wheel’s design. Compared to other materials like metal, here’s how plastic wheels generally fare in terms of weight-bearing capacity:

  • 1. Light to Medium Loads: Plastic wheels are well-suited for light to medium loads. They can typically support loads ranging from a few pounds up to several hundred pounds, depending on their design and construction. For applications such as office chairs, hand trucks, and smaller carts, plastic wheels are often sufficient.
  • 2. Heavy-Duty Loads: When it comes to heavy-duty loads, metal wheels, particularly steel and cast iron wheels, are preferred. Metal wheels can handle much heavier loads compared to plastic wheels. In industrial settings, where loads can exceed a thousand pounds or more, metal wheels provide the necessary strength and durability.
  • 3. Load Distribution: Plastic wheels may perform well in load distribution when used in sets or pairs. Distributing the load across multiple plastic wheels can increase their effective weight-bearing capacity. However, metal wheels still excel in heavy load-bearing scenarios.
  • 4. Reinforced Plastic Wheels: Some plastic wheels are designed with reinforced materials, internal structures, or additional support to enhance their weight-bearing capacity. These reinforced plastic wheels can handle heavier loads than standard plastic wheels but may not match the load capacity of metal wheels.
  • 5. Material and Design: The choice of plastic material and the wheel’s design significantly impact its load capacity. High-quality plastics like nylon and polyurethane tend to have better load-bearing capabilities compared to softer plastics like polypropylene. Additionally, factors such as wheel diameter and tread design play a role in load-bearing capacity.
  • 6. Application Considerations: The suitability of plastic wheels for weight-bearing also depends on the specific application. For applications where load capacity is a critical factor, such as heavy machinery or industrial equipment, metal wheels are typically chosen to ensure safety and reliability.

In summary, plastic wheels are suitable for light to medium loads in various applications. They offer benefits such as corrosion resistance, quiet operation, and floor protection. However, for heavy-duty applications with substantial loads, metal wheels, particularly steel and cast iron wheels, are preferred due to their superior weight-bearing capacity and durability.

plastic wheel

Are there innovations or advancements in plastic wheel technology that have emerged recently?

Yes, there have been several recent innovations and advancements in plastic wheel technology, driven by the need for improved performance, sustainability, and versatility in various applications. Some notable innovations include:

  • 1. Sustainable Materials: Manufacturers are increasingly focusing on using recycled and sustainable plastics to make wheels. These eco-friendly materials reduce environmental impact and align with sustainability goals.
  • 2. Reinforced Composites: Advancements in composite materials have led to the development of reinforced plastic wheels with enhanced strength and load-bearing capacity. These wheels can compete with metal alternatives in heavy-duty applications.
  • 3. Noise Reduction Design: Innovative tread patterns and materials are designed to further reduce noise and vibration in plastic wheels. This is crucial for applications where noise reduction is a priority, such as in office furniture and healthcare equipment.
  • 4. Hybrid Wheels: Some recent designs incorporate a combination of plastic and rubber or other materials to optimize performance. These hybrid wheels offer benefits like improved traction, shock absorption, and load capacity.
  • 5. Smart Wheels: Emerging technologies are enabling the development of smart wheels equipped with sensors and data-tracking capabilities. These wheels can provide real-time information about load weight, temperature, and wear, enhancing equipment monitoring and maintenance.
  • 6. Antimicrobial Properties: In response to increased awareness of hygiene and sanitation, some plastic wheels are now designed with antimicrobial properties to inhibit the growth of bacteria and germs. This is especially relevant in medical and food service equipment.
  • 7. 3D Printing: 3D printing technology allows for the rapid prototyping and customization of plastic wheels. Manufacturers can quickly create intricate designs and tailor wheels to specific customer needs.
  • 8. Improved Bearing Systems: Advances in bearing technology have led to the development of high-performance, low-friction bearings for plastic wheels, resulting in smoother and more efficient operation.
  • 9. Increased Load Capacity: Through innovative engineering and materials, plastic wheels are now capable of handling heavier loads than ever before, expanding their applications in industries like logistics and manufacturing.
  • 10. Enhanced Durability: Recent developments have focused on improving the durability of plastic wheels, increasing their resistance to wear, impact, and environmental factors.

These innovations are driving the adoption of plastic wheels in a broader range of applications and industries, making them a competitive choice alongside traditional wheel materials like metal or rubber.

plastic wheel

What is a plastic wheel, and how is it different from other types of wheels?

A plastic wheel is a type of wheel that is primarily constructed using plastic materials. It differs from other types of wheels, such as steel or aluminum wheels, in several ways:

  • 1. Material Composition: The most significant difference is the material used. Plastic wheels are made from various types of plastics, such as polypropylene, polyurethane, or nylon. In contrast, steel wheels are constructed from metal, and aluminum wheels are made from aluminum alloys.
  • 2. Weight: Plastic wheels are generally lighter than their metal counterparts. This reduced weight can be advantageous for applications where weight savings are essential, such as in industries like automotive and aerospace.
  • 3. Corrosion Resistance: Plastic wheels are inherently resistant to corrosion, making them suitable for use in wet or corrosive environments. In contrast, metal wheels, especially steel wheels, are susceptible to rust and corrosion over time.
  • 4. Cost: Plastic wheels are often more cost-effective to manufacture than metal wheels. This cost advantage can make plastic wheels an attractive option for various applications, including consumer products and industrial equipment.
  • 5. Load Capacity: Metal wheels, especially those made from steel, tend to have higher load-carrying capacities compared to plastic wheels. Metal wheels are often used in heavy-duty applications where substantial weight-bearing capacity is required.
  • 6. Durability: Metal wheels are generally more durable and have a longer lifespan, especially in high-stress or abrasive environments. Plastic wheels may wear out more quickly when subjected to heavy loads or rough surfaces.
  • 7. Noise and Vibration: Plastic wheels can offer noise and vibration dampening properties, which can be advantageous in applications where reducing noise is essential, such as in office chair wheels.
  • 8. Heat Resistance: Metal wheels typically have better heat resistance properties compared to plastic wheels. Metal wheels can withstand higher temperatures without deforming or losing structural integrity.
  • 9. Aesthetic Options: Metal wheels, particularly aluminum wheels, offer a wide range of aesthetic options and finishes. This makes them popular in automotive and custom wheel applications where appearance matters.

The choice between plastic wheels and other types of wheels depends on the specific requirements of the application. Plastic wheels are often preferred for their lightweight, corrosion resistance, and cost-effectiveness, while metal wheels excel in heavy-duty and high-load applications.

China Custom Precision Machined Rotors Oversized Granulator Plastic Shredder/Wood Shredder with Fly Wheel  China Custom Precision Machined Rotors Oversized Granulator Plastic Shredder/Wood Shredder with Fly Wheel
editor by Dream 2024-05-14