China Factory Customized Injection Molded Plastic Cap with Good quality

Solution Description

Manufacturing unit tailored injection molded plastic cap — Plastic Injection Areas

Xiamen Stick Market is a firm has 17 years’ expertise on plastic injection and has a professional engineer team   helping clients with any dilemma.

We are 1 of top ISO 9 pictures Model STK or Customized  Shipping and delivery Time  In about 30 times for new production  Packing  Normal export packing or customized  MOQ a thousand pcs FOB port HangZhou, China Shipment Air or Sea

Plastic Supplies Applies

Content Title Characteristics Apps
PP Light-weight, Warmth Resistance, Large Chemical Resistance, Scratch Resistance, Normal Waxy Look, Tough and Rigid, Minimal Cost Vehicle (Bumpers, Covers, Trim), Bottles, Caps, Crates, Handles, Housings.
POM Strong, Rigid, Superb Fatigue Resistance, Excellent Creep Resistance, Chemical Resistance, Moisture Resistance, In a natural way Opaque White, Minimal/Medium Price Bearings, Cams, Gears, Handles, Plumbing Factors, Rollers, Rotors, Slide Xihu (West Lake) Dis.s, Valves
Pc Very Challenging, Temperature Resistance, Dimensional Balance, Transparent, Large Expense Vehicle (Panels, Lenses, Consoles), Bottles, Containers, Housings, Mild Addresses, Reflectors, Basic safety Helmets and Shields
PS Hard, Quite Large Chemical Resistance, Very clear, Extremely High Value Valves
Stomach muscles Strong, Flexible, Low Mildew Shrinkage (Restricted Tolerance), Chemical Resistance, Applicable for Electroplating, Normally Opaque, Low/Medium Price Car (Consoles, Panels, Trim, Vents), Boxes, Gauges, Housings, Inhalers, Toys
PA6 Higher Strength, Fatigue Resistance, Chemical Resistance, Reduced Creep, Lower Friction, Virtually Opaque/White, Medium/High Price Bearings, Bushings, Gears, Rollers, Wheels
PA6/6 Substantial Strength, Exhaustion Resistance, Chemical Resistance, Minimal Creep, Low Friction, Almost Opaque/White, Medium/Higher Price Handles, Levers, Tiny Housings, Zip Ties
PBT,PET Rigid, Heat Resistance, Chemical Resistance, Medium/Large Price Automobile (Filters, Handles, Pumps), Bearings, Cams, Electrical Factors (Connectors, Sensors), Gears, Housings, Rollers, Switches, Valves
PVC Challenging, Adaptable, Flame Resistance, Transparent or Opaque, Minimal Cost Electrical Insulation, Household wares, Healthcare Tubing, Shoe Soles, Toys
HDPE Hard and Stiff, Outstanding Chemical Resistance, Normal Waxy Physical appearance, Minimal Cost Chair Seats, Housings, Addresses, Containers
PMMA Rigid, Brittle, Scratch Resistance, Transparent, Optical Clarity, Lower/Medium Expense Screen Stands, Knobs, Lenses, Mild Housings, Panels, Reflectors, Indications, Shelves, Trays

Business Data

Our primary creation location is equiped with 40 molding equipment of a variety of dimensions,ranging from eighty tons to 1400 tons clamping pressure.

This offers us with teh capacity to mould shot weights from .1 gram to over 10000 grams with versatile creation operates. 

Plastic Injection Resolution:

*  Precision Injection Molding: From layout consultancy & prototype tooling to large-quantity  world-course creation

*  Parts are extensively employed: Industrial, Automotive, Electronics & Medical

Technical Skills – Improvement, Design and style Skills
*  Design Session & Guidance

*  Pro/E, CAD/CAM/CAE like Sound Functions(TM) and mold movement examination

*  Material Selection Assistance

*  Quick turn-close to prototype assist

*  Secondary Functions such as machining, welding & assembly

Molding – Higher Precision, Substantial Problem
*  Plastic Decorating: In-Mildew Decorating (in-mildew labeling), pad printing & very hot stamping

*  40 Molding machines from 80TONS to 1400TONS

*  High precision molding from medical to fiber optics parts

Secondary Functions – Worth Included Service
*  Pad Printing

*  Sonic Welding

*  Assembly & Packaging

Plastic Injection Equipment Record

Tools QTY Origin
Injection Device forty SETS ZheJiang / China
CNC Device Center 5 SETS ZheJiang / China
EDM 6 SETS China
EDM Mirror 1 SETS Japan
Wire Chopping 5 SETS ZheJiang
Grinding Equipment three SETS China
Milling Machine 10 SETS China
Drilling Equipment 15 SETS China

Item Selection

High quality Testing Facility

Packing & Shipping

FAQ:
 

Q1: Are you trading organization or maker ?

A: We are factory. We are seasoned manufcturer, have our very own manufacturing unit and warehouse.

Q2: How long is your delivery time?

A: Typically it is 5-ten days if the merchandise are in inventory. or it is fifteen-30 times for the OEM Elements, it is according to amount.

Q3: Do you supply samples ? is it cost-free or extra ?

A: Yes, we could offer you the sample for cost-free charge but do not pay the price of freight.

Q4: What is your terms of payment ?

A: Our preferntial payment term is T/T 
     Mould Tooling : 50% down payment, fifty% harmony in opposition to the sample acceptance. 
     Mass Creation: fifty% down payment , fifty% towards the B/L copy 

Q5: What do we require if you want a estimate?

A: Remember to kindly ship us your 2d & 3D drawing of your product. The need to have the detail specs as follows :
    1. Material 
    2. Area treatment 
    3. Approximated creation volume

Q6: How do I know about the manufacturing ?

A: We will double affirm your demands and ship you the samples just before the mass creation . 
     During the mass production , we will keep you knowledgeable of any development.In addition to, we will do one hundred% good quality inspection 
     before shipment

Q7:How do we know about the deliery status ?

A: We will right away tell you the tracking amount once we get it from delivery agent. Apart from, we will update the most recent shipping and delivery info. 

 

Material: ABS, PC, PS, PP, PVC, TPR, TPU, TPE, etc
Finish: Color Painting, Texture, Silk Printing
Certificate: FDA, RoHS, ISO 9001:2015
Mould Leadtime: 3-6 Weeks
Mold Core: 2738, Hhp20, Lmqp20, Nak80, 2316, S136, 2344, 2312
Process: Plastic Injection Molding

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Plastic Injection Molding Capacity
Product Name  Factory customized injection molded plastic cap
Material PA, PA6, PA+FG, ABS, FR ABS, POM, PC, PS, PP,  PVC, TPR, TPU, TPE, HDPE, PMMA etc.
Mold Cavity Single or Multi-cavity
Mold Base LKM or Equivalent Standard mold base
Core Steel NAK80 Prehardened steel,718, 718H, P20, S136 etc.
Injection Machine Size 40 sets range from 80Tons to 1400Tons
Tolerance +/-0.1mm
Max Mold Size 1500mm X 1300mm
Product Unit Weight From 0.1gram to 10,000grams
Tooling Lead-time 3-7 weeks
Production Lead-time 2-4 weeks
Surface Treatment Chrome Plating, Silk-Printing, Laser Etching, Texture, Color Painting, etc
Mold Life 50000 shots -500000 shots
Brand STK or Customized 
Delivery Time  In about 30 days for new production 
Packing  Standard export packing or customized 
MOQ 1000 pcs
FOB port Xiamen, China
Shipment Air or Sea

###

Material Name Features Applications
PP Lightweight, Heat Resistance, High Chemical Resistance, Scratch Resistance, Natural Waxy Appearance, Tough and Stiff, Low Cost Automobile (Bumpers, Covers, Trim), Bottles, Caps, Crates, Handles, Housings.
POM Strong, Rigid, Excellent Fatigue Resistance, Excellent Creep Resistance, Chemical Resistance, Moisture Resistance, Naturally Opaque White, Low/Medium Cost Bearings, Cams, Gears, Handles, Plumbing Components, Rollers, Rotors, Slide Guides, Valves
PC Very Tough, Temperature Resistance, Dimensional Stability, Transparent, High Cost Automobile (Panels, Lenses, Consoles), Bottles, Containers, Housings, Light Covers, Reflectors, Safety Helmets and Shields
PS Tough, Very High Chemical Resistance, Clear, Very High Cost Valves
ABS Strong, Flexible, Low Mold Shrinkage (Tight Tolerance), Chemical Resistance, Applicable for Electroplating, Naturally Opaque, Low/Medium Cost Automobile (Consoles, Panels, Trim, Vents), Boxes, Gauges, Housings, Inhalers, Toys
PA6 High Strength, Fatigue Resistance, Chemical Resistance, Low Creep, Low Friction, Almost Opaque/White, Medium/High Cost Bearings, Bushings, Gears, Rollers, Wheels
PA6/6 High Strength, Fatigue Resistance, Chemical Resistance, Low Creep, Low Friction, Almost Opaque/White, Medium/High Cost Handles, Levers, Small Housings, Zip Ties
PBT,PET Rigid, Heat Resistance, Chemical Resistance, Medium/High Cost Automobile (Filters, Handles, Pumps), Bearings, Cams, Electrical Components (Connectors, Sensors), Gears, Housings, Rollers, Switches, Valves
PVC Tough, Flexible, Flame Resistance, Transparent or Opaque, Low Cost Electrical Insulation, Household wares, Medical Tubing, Shoe Soles, Toys
HDPE Tough and Stiff, Excellent Chemical Resistance, Natural Waxy Appearance, Low Cost Chair Seats, Housings, Covers, Containers
PMMA Rigid, Brittle, Scratch Resistance, Transparent, Optical Clarity, Low/Medium Cost Display Stands, Knobs, Lenses, Light Housings, Panels, Reflectors, Signs, Shelves, Trays

###

Equipment QTY Origin
Injection Machine 40 SETS Taiwan / China
CNC Machine Center 5 SETS Taiwan / China
EDM 6 SETS China
EDM Mirror 1 SETS Japan
Wire Cutting 5 SETS Taiwan
Grinding Machine 3 SETS China
Milling Machine 10 SETS China
Drilling Machine 15 SETS China
Material: ABS, PC, PS, PP, PVC, TPR, TPU, TPE, etc
Finish: Color Painting, Texture, Silk Printing
Certificate: FDA, RoHS, ISO 9001:2015
Mould Leadtime: 3-6 Weeks
Mold Core: 2738, Hhp20, Lmqp20, Nak80, 2316, S136, 2344, 2312
Process: Plastic Injection Molding

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Plastic Injection Molding Capacity
Product Name  Factory customized injection molded plastic cap
Material PA, PA6, PA+FG, ABS, FR ABS, POM, PC, PS, PP,  PVC, TPR, TPU, TPE, HDPE, PMMA etc.
Mold Cavity Single or Multi-cavity
Mold Base LKM or Equivalent Standard mold base
Core Steel NAK80 Prehardened steel,718, 718H, P20, S136 etc.
Injection Machine Size 40 sets range from 80Tons to 1400Tons
Tolerance +/-0.1mm
Max Mold Size 1500mm X 1300mm
Product Unit Weight From 0.1gram to 10,000grams
Tooling Lead-time 3-7 weeks
Production Lead-time 2-4 weeks
Surface Treatment Chrome Plating, Silk-Printing, Laser Etching, Texture, Color Painting, etc
Mold Life 50000 shots -500000 shots
Brand STK or Customized 
Delivery Time  In about 30 days for new production 
Packing  Standard export packing or customized 
MOQ 1000 pcs
FOB port Xiamen, China
Shipment Air or Sea

###

Material Name Features Applications
PP Lightweight, Heat Resistance, High Chemical Resistance, Scratch Resistance, Natural Waxy Appearance, Tough and Stiff, Low Cost Automobile (Bumpers, Covers, Trim), Bottles, Caps, Crates, Handles, Housings.
POM Strong, Rigid, Excellent Fatigue Resistance, Excellent Creep Resistance, Chemical Resistance, Moisture Resistance, Naturally Opaque White, Low/Medium Cost Bearings, Cams, Gears, Handles, Plumbing Components, Rollers, Rotors, Slide Guides, Valves
PC Very Tough, Temperature Resistance, Dimensional Stability, Transparent, High Cost Automobile (Panels, Lenses, Consoles), Bottles, Containers, Housings, Light Covers, Reflectors, Safety Helmets and Shields
PS Tough, Very High Chemical Resistance, Clear, Very High Cost Valves
ABS Strong, Flexible, Low Mold Shrinkage (Tight Tolerance), Chemical Resistance, Applicable for Electroplating, Naturally Opaque, Low/Medium Cost Automobile (Consoles, Panels, Trim, Vents), Boxes, Gauges, Housings, Inhalers, Toys
PA6 High Strength, Fatigue Resistance, Chemical Resistance, Low Creep, Low Friction, Almost Opaque/White, Medium/High Cost Bearings, Bushings, Gears, Rollers, Wheels
PA6/6 High Strength, Fatigue Resistance, Chemical Resistance, Low Creep, Low Friction, Almost Opaque/White, Medium/High Cost Handles, Levers, Small Housings, Zip Ties
PBT,PET Rigid, Heat Resistance, Chemical Resistance, Medium/High Cost Automobile (Filters, Handles, Pumps), Bearings, Cams, Electrical Components (Connectors, Sensors), Gears, Housings, Rollers, Switches, Valves
PVC Tough, Flexible, Flame Resistance, Transparent or Opaque, Low Cost Electrical Insulation, Household wares, Medical Tubing, Shoe Soles, Toys
HDPE Tough and Stiff, Excellent Chemical Resistance, Natural Waxy Appearance, Low Cost Chair Seats, Housings, Covers, Containers
PMMA Rigid, Brittle, Scratch Resistance, Transparent, Optical Clarity, Low/Medium Cost Display Stands, Knobs, Lenses, Light Housings, Panels, Reflectors, Signs, Shelves, Trays

###

Equipment QTY Origin
Injection Machine 40 SETS Taiwan / China
CNC Machine Center 5 SETS Taiwan / China
EDM 6 SETS China
EDM Mirror 1 SETS Japan
Wire Cutting 5 SETS Taiwan
Grinding Machine 3 SETS China
Milling Machine 10 SETS China
Drilling Machine 15 SETS China

What Is Injection Moulding?

Injection molding is a process of producing precision-molded parts by fusing raw plastics and guiding them into a mold. The main components of an injection mold are a hopper, barrel, and reciprocating screw. Before injection, the raw plastics are mixed with coloring pigments and reinforcing additives.

Characteristics of injection molded parts

Injection molded parttInjection molding is the process of manufacturing plastic parts. It uses thermoplastic, thermoset, or elastomers to manufacture components. The range of materials is enormous and includes tens of thousands of different polymers. They are blended with other materials and alloys to produce a wide range of properties. Designers select the appropriate materials for the job based on the properties and functions desired in the finished part. During the mold design process, mold materials must be carefully chosen, as different materials require different molding parameters.
Injection molding requires precise tolerances of the temperature and strain levels. The maximum strain level is about 0.15 percent. It is possible to adjust these parameters to meet the requirements of an injection molding project. The resulting products can be easily checked for quality by measuring the strain and temperature of the mold inserts in real time.
Injection molding is known for its laminar flow of the polymer. However, there is still a possibility for side-to-side thermal variations in the part forming cavity. This is illustrated in FIG. 4. The part has high and low sheared areas; the higher sheared areas flow on the bottom side of the part, while the lower sheared areas flow on the top side.
Injection molding is used to make many different types of plastic parts, from small parts to entire body panels of a car. These parts can be made from a variety of different materials, such as polypropylene for toys and ABS for consumer electronics. They can also be made from metal, such as aluminum or steel.
The melting temperature of plastic parts must be appropriate for the project’s specifications. The mold should be large enough to produce the parts desired. This will minimize the impact of uneven shrinkage on the product’s dimensional accuracy. In addition to the temperature, a mold must be designed with the material’s properties in mind.

Tooling fabrication

Injection molded parttInjection molded parts are produced using molds. This process is a complex process that requires customization to ensure proper fit and function. The main component of a mold is the base, which holds the cavities, ejectors and cooling lines. The size and position of these components are crucial to the production of quality parts. Incorrectly sized vents can cause trapped air to enter the part during the molding process. This can lead to gas bubbles, burn marks, and poor part quality.
The material used for tooling fabrication is usually H-13 tool steel. This steel is suitable for injection molded parts as it has a low elongation value. The material used to fabricate tooling for injection molded parts typically has a high yield strength. The material used for injection moulding tooling is typically 420 stainless steel or H-13 tool steel. These materials are suitable for most injection molding processes and have comparable yield strength compared to wrought or MIM parts.
Another important part of tooling fabrication is the design of the mold. It is important to design the mold with a draft angle, as this will make ejection easier and reduce costs. A draft angle of 5o is recommended when designing a tall feature. Choosing a draft angle is essential to ensuring that the plastic part is free from air bubbles after injection molding.
Injection moulding tooling costs can account for as much as 15% of the cost of an injection moulded part. With innovation in mould materials and design, tooling fabrication can be more efficient and cost-effective.

Surface finishes on injection molded parts

Injection molded parttSurface finishes on injection molded parts can have a variety of effects on the part’s appearance and performance. Different materials lend themselves to different kinds of surface finishes, with some plastics better suited for smooth, glossy finishes than others. The type of surface finish is also affected by several factors, including the speed of injection and the melt temperature. Faster injection speeds help improve the quality of plastic finishes by decreasing the visibility of weld lines and improving the overall appearance of the parts.
For a smooth plastic surface finish, some companies require a high level of roughness on the part. Others may prefer a more rough look, but both options can have their benefits. The type of surface finish chosen will depend on the part’s purpose and intended application. For example, a glossy plastic finish may be preferred for a cosmetic part, while a rougher finish may be better suited for a mechanical part that must be tough and cost-effective.
Surface finishes on injection molded parts are often customized to match the application. For example, some parts require a rough surface finish because they require a greater amount of friction. These parts may require a sandblasting process to achieve the desired texture. Other processes can also be used to control plastic texture.
The type of surface finish depends on the materials used, as well as the design and shape of the part. The type of material used, additives, and temperature also have an impact on the surface finish. It is also important to consider surface finishes early in the design process.

Importance of a secondary operation to improve accuracy

While most injection molded parts do not require secondary operations, some components do require this type of processing. The surface finish of a component will determine how well it functions and what other secondary operations are necessary. Depending on the part’s function, a smooth or textured surface may be appropriate. Additionally, some parts may require surface preparation before applying adhesives, so an accurate surface finish can make all the difference. In order to achieve the desired finish, the injection molder should have experience molding different materials. He or she should also have the knowledge of how to simulate the flow of a mold. Also, experienced molders know how to mix materials to achieve the desired color, avoiding the need for secondary painting processes.
Injection molding is a complex process that requires precision and accuracy. The optimal temperature of the melted plastic must be chosen, as well as the mold itself. The mold must also be designed for the correct flow of plastic. In addition, it must be made of the best thermoplastic material for the part’s design. Finally, the correct time must be allowed for the part to be solid before it is ejected. Many of these issues can be overcome with specialized tooling that is customized to the part’s design.
Injection molding offers the opportunity to make complex parts at low cost. It also allows manufacturers to make parts with complicated geometries and multiple functions.
China Factory Customized Injection Molded Plastic Cap     with Good quality China Factory Customized Injection Molded Plastic Cap     with Good quality
editor by czh 2023-01-08