China factory Machine Nylon Drive Transmission Injection Plastic Toothed Cylindrical Straight Spur Gear Cog-Wheel

Product Description

Product Description

Machine Nylon Drive Transmission Injection Plastic Toothed Cylindrical Straight Spur Gear Cog-Wheel

Item Customized Injection and machining gears
Process Injection molding,CNC machining,
material Nylon, PA66, NYLON , ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc
Quality Control ISO9001 and ISO14001
Dimension bore tolerances -/+0.01mm
Quality standard AGMA, JIS, DIN 
Surface treatment Blackening, plated, anodizing, hard anodizing etc
Gear hardness 30 to 60 H.R.C
Size/Color Gears and parts dimensions are according to drawings from customer, and colors are customized
Surface treatment Polished or matte surface, painting, texture, vacuum aluminizing and can be stamped with logo etc.
Dimensions Tolerance ±0.01mm or more precise
Samples confirmation and approval samples shipped for confirmation and shipping cost paid by customers
Package Inner clear plastic bag/outside carton/wooden pallets/ or any other special package as per customer’s requirements.
Delivery Time Total takes 2~~8weeks usually
Shipping
 

 Usual FEDEX, UPS, DHL, TNT, EMS or base on customer’s requirement.

                       

 

Production management:

1. The workers are trained to inspect the gears and notice any defect in production in time.
2. QC will check 1pcs every 100pcs in CNC machining, and gears will meet all dimension tolerances.
3. Gears will be inspected at every step, and gears will be inspected before shipment, and all inspection records will be kept in our factory for 3 years.
4. Our sales will send you pictures at every gears production steps, and you will know the detailed production status, and you can notice any possibility of mistake, for our sales, QC and workers are keeping close watch on all production.
5. You will feel us working very carefully to assure the quality and easy to work with, 
6. we cherish every inquiry, every opportunity to make gears and parts and cherish every customer.

 QUALITY CONTROL PROCESS:
 
1)       Inspecting the raw material –IQC)
2)       Checking the details before the production line operated
3)       Have full inspection and routing inspection during mass production—In process quality control (IPQC)
4)       Checking the gears after production finished—- (FQC)
5)       Checking the gears after they are finished—–Outgoing quality control (OQC)

Service:

1. Molds designs as per customers’ gears drawing;
2. Submitting molds drawings to customers to review and confirm before mols production.
3. Providing samples with whole dimensions and cosmetic inspection report, material certification to customers.
4. Providing inspection report of important dimensions and cosmetic in batches parts.

Packing and shipment:

1. Gears are well and carefully packed in PP bags in CTNS, strong enough for express shipping, air shipment or sea shipment.
2. Air shipment, sea shipment or shipment by DHL, UPS, FedEx or TNT are availabe.
3. Trade terms: EXW, FOB HangZhou, or CIF
4. All shippings will be carefully arranged and will reach your places fast and safely.

FAQ

Q1: How to guarantee the Quality of gears and parts?
We are ISO 9001:2008 certified factory and we have the integrated system for industrial parts quality control. We have IQC (incoming quality control), 
IPQCS (in process quality control section), FQC (final quality control) and OQC (out-going quality control) to control each process of industrial parts prodution.

 Q2: What are the Advantage of your gears and parts?
Our advantage is the competitive and reasonable prices, fast delivery and high quality. Our eployees are responsible-oriented, friendly-oriented,and dilient-oriented. 
Our industrial parts products are featured by strict tolerance, smooth finish and long-life performance. 

Q3: what are our machining equipments?
Our machining equipments include plasticn injection machinies, CNC milling machines, CNC turning machines, stamping machines, hobbing machines, automatic lathe machines, tapping machines, grinding machines, cutting machines and so on. 

Q4: What shipping ways do you use?
Generally, we will use UPS DHL or FEDEX and sea shipping 

5: What materials can you process?
For plastic injection gears and parts, the materials are Nylon, PA66, NYLON with 30% glass fibre, ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc.
For metal and machining gears and parts, the materials are brass, bronze, copper, stainless steel, steel, aluminum, titanium plastic etc. 

Q6: How long is the Delivery for Your gears and parts? 
Generally , it will take us 15 working days for injection or machining, and we will try to shorten our lead time.

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Application: Motor, Electric Cars, Machinery, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cut Gear
Toothed Portion Shape: Curved Gear
Material: Stainless Steel
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Customization:
Available

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plastic wheel

Can you provide examples of products or machinery that commonly use plastic wheels?

Plastic wheels are used in a wide range of products and machinery across various industries due to their versatility and unique qualities. Here are examples of products and machinery that commonly use plastic wheels:

  • 1. Office Furniture: Office chairs often feature plastic caster wheels for smooth and quiet movement on office floors.
  • 2. Material Handling Equipment: Hand trucks, dollies, and carts used in warehouses and distribution centers frequently use plastic wheels to transport goods efficiently.
  • 3. Lawn and Garden Equipment: Lawnmowers, garden carts, and wheelbarrows are equipped with plastic wheels for easy maneuverability on lawns and uneven terrain.
  • 4. Retail and Shopping Carts: Shopping carts in supermarkets and retail stores typically have plastic wheels for easy navigation through aisles.
  • 5. Medical Equipment: Hospital beds, medical carts, and mobility aids often incorporate plastic wheels, as they are easy to clean and resist corrosion.
  • 6. Aerospace Ground Support: Ground support equipment at airports, including baggage carts and maintenance vehicles, may use plastic wheels for their lightweight properties.
  • 7. Food and Beverage Handling: Food service equipment, such as serving trolleys and food processing machinery, often feature plastic wheels due to their resistance to moisture and corrosion.
  • 8. Recreational Vehicles (RVs): RV leveling jacks and stabilizers utilize plastic wheels to provide stability and ease of adjustment when parked.
  • 9. DIY and Home Improvement Tools: Hand trucks, utility carts, and toolboxes used for DIY and home improvement projects may have plastic wheels for ease of movement.
  • 10. Industrial Machinery: Some industrial machines and equipment incorporate plastic wheels to facilitate movement and protect factory floors.
  • 11. Conveyor Systems: Conveyor systems in manufacturing and logistics often use plastic wheels to support the movement of goods along production lines.
  • 12. Skateboards and Skateboarding Equipment: Skateboard wheels are typically made of plastic, offering various sizes and hardness levels to suit different riding styles.
  • 13. Boat Trailer Rollers: Rollers on boat trailers are commonly made of plastic, as they resist corrosion when exposed to water and provide smooth boat launching and retrieval.
  • 14. Gate Hardware: Some gate wheels and sliding door systems feature plastic wheels for smooth operation and reduced noise.

These examples demonstrate the widespread use of plastic wheels in diverse applications, emphasizing their adaptability and suitability for various industries and products.

plastic wheel

What considerations should be taken into account when using plastic wheels in different environments?

Using plastic wheels in various environments requires careful consideration of factors to ensure optimal performance and longevity. Here are key considerations when using plastic wheels in different settings:

  • 1. Load Capacity: Determine the weight-bearing capacity required for your specific application. Ensure that the plastic wheels you choose can handle the anticipated loads without deformation or failure.
  • 2. Material Selection: Select the appropriate plastic material for the environment. Different plastics offer varying levels of resistance to chemicals, moisture, temperature extremes, and UV exposure. Choose a material that aligns with the conditions in which the wheels will operate.
  • 3. Temperature Range: Consider the temperature range of the environment. Some plastic materials may become brittle in cold conditions or soften in high heat. Ensure that the selected plastic wheels are suitable for the expected temperature extremes.
  • 4. Chemical Exposure: Evaluate whether the wheels will come into contact with chemicals, solvents, or corrosive substances. Choose plastic materials with high chemical resistance to prevent degradation or weakening of the wheels.
  • 5. Moisture and Humidity: If the environment is humid or wet, opt for plastic wheels that are moisture-resistant and do not absorb water. This prevents swelling or degradation of the wheels in damp conditions.
  • 6. Surface Conditions: Consider the condition of the surfaces the wheels will roll on. Ensure that the flooring or terrain is free from sharp objects, debris, or obstacles that could cause premature wear or damage to the wheels.
  • 7. Floor Protection: In indoor environments, choose plastic wheels that do not mark or damage flooring surfaces. Non-marking wheels are essential for preserving the appearance of floors.
  • 8. Noise Levels: Assess the noise requirements of the environment. If noise reduction is a priority, select plastic wheels known for their quiet operation, and consider noise-dampening design features.
  • 9. Customization: Determine if customization is necessary. Some applications may benefit from wheels with specific tread patterns, sizes, or load ratings. Customization allows you to tailor the wheels to your exact requirements.
  • 10. Safety: Prioritize safety considerations, especially in industrial or automotive settings. Ensure that the chosen plastic wheels provide stability and do not compromise safety when handling heavy loads or operating in challenging conditions.
  • 11. Maintenance: Plan for regular maintenance and inspections of the wheels based on the environment’s demands. Follow manufacturer guidelines for maintenance practices to extend wheel life and ensure continued functionality.
  • 12. Compatibility: Ensure that the plastic wheels are compatible with the equipment or vehicles they will be installed on. Consider factors like wheel size, attachment mechanisms, and load distribution to avoid compatibility issues.
  • 13. Regulatory Compliance: In some industries, compliance with specific regulations or standards may be necessary. Ensure that the plastic wheels meet any relevant industry standards or certifications.

By carefully assessing and addressing these considerations, you can make informed decisions when using plastic wheels in diverse environments, optimizing their performance, and ensuring their suitability for the specific conditions they will encounter.

plastic wheel

What are the different types and sizes of plastic wheels available in the market?

The market offers a variety of plastic wheels, each designed for specific applications and available in various sizes. Here are different types and sizes of plastic wheels commonly available:

  • 1. Caster Wheels: Caster wheels are used for mobility and swiveling in a wide range of applications. They come in sizes ranging from small, furniture casters to large, heavy-duty industrial casters.
  • 2. Hand Truck Wheels: These wheels are commonly used on hand trucks and dollies for moving heavy loads. They are available in sizes such as 8-inch, 10-inch, and 12-inch diameters.
  • 3. Trolley Wheels: Trolley wheels are used on material handling carts and trolleys. They come in various sizes, including 4-inch, 5-inch, and 6-inch diameters.
  • 4. Lawnmower Wheels: These wheels are designed for lawnmowers and other outdoor equipment. They are available in sizes like 8-inch, 10-inch, and 12-inch diameters.
  • 5. Office Chair Casters: Office chair casters come in different sizes to fit various chair bases. Common sizes include 2-inch, 2.5-inch, and 3-inch diameters.
  • 6. Heavy-Duty Industrial Wheels: These wheels are used in industrial and manufacturing settings. They are available in larger sizes, such as 6 inches, 8 inches, and even up to 12 inches or more in diameter.
  • 7. Skateboard Wheels: Plastic skateboard wheels come in various sizes, typically ranging from 50mm to 60mm in diameter, with different hardness levels for different riding styles.
  • 8. Conveyor Wheels: Conveyor wheels are used in material handling and conveyor systems. They come in sizes suitable for specific conveyor designs and loads.
  • 9. V-Groove Wheels: V-groove wheels are designed for use on tracks or grooves. They come in sizes suitable for different track profiles and load capacities.
  • 10. Trailer Jack Wheels: Trailer jack wheels are used for trailer jacks and stabilizers. They come in sizes such as 6-inch, 8-inch, and 10-inch diameters.
  • 11. Light-Duty Wheels: These wheels are used in various light-duty applications, such as small carts and furniture. They are available in sizes ranging from 1 inch to 6 inches in diameter.
  • 12. Specialized Wheels: Some plastic wheels are designed for specific applications, such as luggage wheels, boat trailer rollers, and gate wheels. Their sizes vary depending on the intended use.

The availability of plastic wheels in different types and sizes allows them to cater to a wide range of industries and applications. When selecting a plastic wheel, it’s essential to consider factors like load capacity, wheel diameter, tread design, and material to ensure it meets the requirements of the specific use case.

China factory Machine Nylon Drive Transmission Injection Plastic Toothed Cylindrical Straight Spur Gear Cog-Wheel  China factory Machine Nylon Drive Transmission Injection Plastic Toothed Cylindrical Straight Spur Gear Cog-Wheel
editor by Dream 2024-05-17