China Plastic Injection Molded Components Plastic Housing Enclosure Shell Customized Auto Parts injection molded plastic auto parts

Product Description

Plastic Injection Molded Components Plastic Housing Enclosure Shell Customized Auto Parts

1. DesignSize: OEM / ODM
2. Size: Customized
3. Color: Black, Grey, Silver, Customized
4. Part Material: ABS, PP, PC, PS, PE, PET, POM, PA, PU, PVC, HIPS, PMMA etc. 
5. Features: Durable, Precision tolerance, Flame Retardent, Dual USB Adapter
6. Application: Cars, Vehicle, Automobile Components

Customzied Auto Parts Assortment
Plastic Housing, Plastic Shell, Plastic Cover, Plastic Base, Plastic Frame, Plastic Holder, Plastic Bracket

Plastic Injection Moulded Auto Parts:
A variety of plastic material PC, PA, POM, ABS, ABS+PC, PE, PP, PS, PMMA, TPE,TPU… selected as per specific application.

Plastic Injection Moulds:
Single & Multi Cavity Mould, Hot & Cold Runner Mould, Two-Shot Mould, Insert Mould, Over-moulding Mould, Unscrewing Mould, Gas Assisted Mould, Precision Mould.

One-stop Service:
Green Vitality provides a full spectrum service for designing and building moulds, maintaining and running moulds. We can help from design through final production process for product development.
      * Free Quotation
      * Moldability Suggestion
      * CZPT Building
      * Moulded Parts Series Production

Quality Assurance:
The quality control procedure and management system are strictly carried out according to ISO9001:2015 system in Green Vitality.
Green Vitality uses professional form and graphics such as BOM of mould, Weekly Report with pictures, Injection Parameter Report, Dimension Report and so on to manage all of projects running process. 
Quality inspection guidelines are tailored to meet specific customer requirements.

Company Profile:
Green Vitality Industry Co., Ltd has been dedicated to the mold industry since 1993.

With the modern business management system and ISO 9001-2015 Quality System guideline, the sophisticated production techniques, the modern manufacturing equipment, and our qualified and dedicated team, we are full of capabilities in offering professional one-stop solution of CZPT designing, CZPT making, injection moulding and beyond-value service.

We have established strategic partnership with our customers, and continually improve top quality moulds and plastic parts to keep customers’ satisfaction and success. Green Vitality is growing up together with our customers.

Around 80% of moulds and plastic parts are exported to US, Spain, Germany, Norway, Australia, UK, France, Italy and other countries worldwide.

When you work with Green Vitality, you’ll notice that:
— Signed Confidentiality Agreement to protect your proprietary data.
— Factory direct quotation with competitive price.
— In-house production capability for both moulds & plastic moulding parts.
— 30 years experience.
— Dedicated sales team to communicate efficiently.
— Design & Project engineer team offer scientific solution to overall project purpose.
— Support your schedule.

Injection Workshop:
With diversity tonnage injection machines in-house, Green Vitality is CZPT to produce tailor-made plastic moulding parts of small, medium or large volume.
Minimum order quantity start from 100 pieces is very beneficial for the business beginners and early stage of new product development.
Fully automatic robotic arms are applied in plastic injection moulding process under 24 hours nonstop mass manufacturing, which make production more effective and economic.

Mould Workshop:
Our tooling workshop owns precision CZPT processing equipment. which enables us to build customized moulds compliant with the international standards such as LKM, DME, HASCO, Daido, Misum etc.
We design moulds depending on your annual production requirements, and moulds would be built to fill the capacity of your injection machines.

Post Processes:
You could rely on Green Vitality to supply a “complete, turnkey package” by completing all necessary assembly and packaging, resulting in a finished product sent directly to you.
—-Product Surface Finish
— Custom LOGO Printed
— Product Assembly
— Custom Labeling & Retailed Packaging

Transportation:

FRQ:

1. Are you a trading company or a manufacturer?
    Green Vitality Industry is a CZPT manufacturer with around 30 years experiences, we are happy to show pictures or vedio of our workshop, and welcome to visit our factory.

2. Which kind of product can you make?
    Precision plastic injection CZPT & mass production for moulded plastic parts.

3. Do you support OEM?
    Yes, Green Vitality can produce customized parts by technical drawings or samples, actually above 90% of our products are OEM.

4. If no 3D drawing or samples, how should I start the new project?
    You can tell us your idea (sketch or picture with sizes), we will help to finish the 3D drawing design.

5. How about the samples?
    We will make some samples for you to check as soon as we finish the mould, and then deliver the samples for you to test.

6. How about the CZPT modification?
   You can tell us your feedback after you test the sample. If there is any dimension different from the drawing, we will modify the CZPT for free and then make the new samples.

7. How about the proprietary rights of the mold?
    The CZPT belong to the customer who pay for it. Green Vitality Industry to maintain and keep the CZPT only for the customer.

8. What kind of trade terms can you do?
     EX-WORKS, FOB, CIF, DDU, DDP
 
9. What is your terms of payment? 
     For moulds: 40% deposit, mid term 40% upon first shot of sample, final 20% after samples confirmed but before shipment. 
     For parts: 50% deposit, balance 50% before shipment.
 
10. How about your delivery time?
     Generally, it takes 40 days (30 days for CZPT and 10 days for mass production), it depends on how complex of the part design and CZPT structure.

Green Vitality would always keep our promise to conduct business honestly !
Thank you for your Attention !

 

US $1-10
/ Piece
|
1,000 Pieces

(Min. Order)

###

Shaping Mode: Injection Mould
Surface Finish Process: Polishing, Texture, Customized
Mould Cavity: Single & Multi Cavity
Plastic Material: PC, PA, POM, ABS, PE, PP etc. Selected as Per Appl
Process Combination Type: Single-Process Mode
Application: Household Appliances, Commodity, Home Use

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
US $1-10
/ Piece
|
1,000 Pieces

(Min. Order)

###

Shaping Mode: Injection Mould
Surface Finish Process: Polishing, Texture, Customized
Mould Cavity: Single & Multi Cavity
Plastic Material: PC, PA, POM, ABS, PE, PP etc. Selected as Per Appl
Process Combination Type: Single-Process Mode
Application: Household Appliances, Commodity, Home Use

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

Benefits of Injection Molded Parts in Design

Injection molded parts are manufactured from a variety of plastics. You can order samples of your desired product or download CAD drawings free of charge. For more information, visit our product catalog. There are numerous benefits of using injection molded products in your designs. Here are some of them. Injection molded products are cost-effective and highly customizable.

Design for manufacturability

Injection molded parttDesign for manufacturability (DFMA) is an important part of the design process for injection-molded parts. This process helps to minimize costs and streamline the production process. It also helps in the prevention of problems during the manufacturing process. The process involves several steps that include part geometry, location of critical surfaces, material selection, and dimensioning. It is also crucial to consider the colors and tolerances, which can help to minimize scrap rates.
Design for manufacturability is a vital early stage in the development process to ensure that the product is cost-effective and repeatable. It begins with a thorough understanding of the purpose for which the part is intended. The design process should take into account every aspect of the part, including the material section, tool design, and the production process.
DFM includes guidelines to ensure that the design meets the manufacturing requirements. These guidelines can include good manufacturing practices, as well as good design principles. Good design focuses on the quantity and quality of parts, as well as the complexity of their surfaces and tolerances. The process also focuses on mechanical and optical properties.
Injection molding design for manufacturability can save resources and time. It also reduces the costs of assembly. An injection molder conducts a detailed analysis of these design elements before starting the tooling process. This is not a standalone principle; it should be used in conjunction with other design optimization techniques.
Ideally, a product should be designed for optimum manufacture. This means that it should not have too many parts, or too few. To minimize this, the designer should choose a model that is easy to mold. Also, a design that does not require too many machine operations and minimizes risks.

Plastics used in injection molding

Injection molded parttInjection molding is a very versatile process that uses various types of plastic polymers. These plastics are extremely flexible and can be molded to take on any shape, color, and finish. They can also be customized to contain design elements, text, and safety instructions. Plastics are also lightweight, easily recycled, and can be hermetically sealed to prevent moisture from getting into the product.
Plastics are categorized according to their properties, which can be helpful in selecting the right plastic for a particular application. Different materials have different degrees of hardness, which is important when it comes to molding applications. Some are harder than others, while others are more flexible. Plastics are ranked according to their Shore hardness, which was developed by CZPT.
Polystyrene is one of the most common plastics used in injection molding. However, it has a few disadvantages. While it is a good choice for simple products that do not require high strength and are prone to breakage, it is not ideal for items that need to be resistant to heat and pressure.
While many types of plastics are used in injection molding, choosing the right material is very important. The right material can make a big difference in the performance of your product and the cost of your product. Make sure to talk with your injection molding supplier to determine which plastic is right for your project. You should look for a plastic with a high impact rating and FDA approval.
Another commonly used plastic is PMMA, or polystyrene. This plastic is affordable and has a glass-like finish. It is often used for food and beverage packaging and can be easily recycled. This material is also used in textiles.Characteristics of polypropylene
Polypropylene injection molded parts offer an array of benefits, including a high degree of rigidity, excellent thermal stability, low coefficient of friction, and chemical resistance. These plastics are available in two main types, homopolymers and copolymers. Both types offer superior hardness and tensile strength. However, the material does not have the same fire-resistance as PE plastics.
Polypropylene is a colorless, odorless, crystalline solid. It is highly resistant to a variety of chemicals and is shatter-resistant. Its properties make it a great choice for many industrial applications, including packaging and containers for liquids. The material is also highly durable and can last for a very long time without breaking. In addition, it does not absorb or retain moisture, making it ideal for outdoor and laboratory applications.
Polypropylene is widely used for injection molding, and its low cost, flexibility, and resistance to chemical attack make it a popular choice. This material is also a great electrical insulator and has excellent thermal expansion coefficient. However, it is not biodegradable. Luckily, it can be recycled.
During the molding process, the temperature of the mold is a significant factor. Its morphology is related to the temperature and flow field, and a clear correlation between the two factors is essential. If you can control the temperature and flow, you can optimize your manufacturing process and eliminate costly trial-and-error procedures.
Polypropylene is an excellent electrical insulator and has a high dielectric coefficient. It can also be sterilized and resist high temperatures. Although it is less rigid than polyethylene, it is a good choice for applications where electrical insulation is necessary.

Texture of injection molded parts

Injection molded parttTexture design is a common feature of injection molded parts, which helps to raise the perceived value of the vehicle. While traditional manufacturing processes can produce limited textures, additive manufacturing allows for infinite designs. For example, a design that looks like a wood grain pattern may be printed on an aluminum car part.
Texture is important because it can improve the strength of the part and enhance its adhesion to other surfaces. Moreover, textured parts can resist damage from contact and fingerprints. This makes them more durable and a good option for further molding operations. Injection molding processes usually follow a set of standards from the Society of Plastics Industry, which define different types of surface finishes.
Textured plastic injection molded parts may have various types of surfaces, including wood grain, leather, sand, or stipple. Choosing the right surface texture is crucial for enhancing the appearance of the part, but it must also be compatible with its function. Different materials have different chemical and physical properties, which can influence the type of texture. Moreover, the melting temperature of the material is important for its surface finish. The additives used in the process can also have an impact on the surface finish.
Texture can also vary between manufacturers and types of components. Some textures are flat, while others are rough. The top row corresponds to A3 and B4 in flatness, while the bottom row shows rough surfaces. These rough surfaces may damage sensitive testing equipment. However, some textures may have near equivalence with each other, namely SPI D-3 and MT-11020.
The type of texture that is applied to injection molded parts can affect the minimum draft angle required for the parts to be ejected. Parts with light texture tend to be smoother than parts with heavy textures, while parts with heavy textures require a higher draft angle. The draft angle for heavy textures should be between five and 12 degrees. It is best to consider this early in the design process and consult with the injection molder to get a good idea of the necessary draft angles.
China Plastic Injection Molded Components Plastic Housing Enclosure Shell Customized Auto Parts     injection molded plastic auto partsChina Plastic Injection Molded Components Plastic Housing Enclosure Shell Customized Auto Parts     injection molded plastic auto parts
editor by czh 2022-11-26