China wholesaler Starter Machine Transmission Precision Custom Duplicate Injection Plastic Toothed Spur CHINAMFG

Product Description

Product Description

Starter Machine Transmission Precision Custom duplicate Injection Plastic Toothed Spur Gear Wheel

Item Customized Injection and machining gears
Process Injection molding,CNC machining,
material Nylon, PA66, NYLON , ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc
Quality Control ISO9001 and ISO14001
Dimension bore tolerances -/+0.01mm
Quality standard AGMA, JIS, DIN 
Surface treatment Blackening, plated, anodizing, hard anodizing etc
Gear hardness 30 to 60 H.R.C
Size/Color Gears and parts dimensions are according to drawings from customer, and colors are customized
Surface treatment Polished or matte surface, painting, texture, vacuum aluminizing and can be stamped with logo etc.
Dimensions Tolerance ±0.01mm or more precise
Samples confirmation and approval samples shipped for confirmation and shipping cost paid by customers
Package Inner clear plastic bag/outside carton/wooden pallets/ or any other special package as per customer’s requirements.
Delivery Time Total takes 2~~8weeks usually
Shipping
 

 Usual FEDEX, UPS, DHL, TNT, EMS or base on customer’s requirement.

                       

 

Production management:

1. The workers are trained to inspect the gears and notice any defect in production in time.
2. QC will check 1pcs every 100pcs in CNC machining, and gears will meet all dimension tolerances.
3. Gears will be inspected at every step, and gears will be inspected before shipment, and all inspection records will be kept in our factory for 3 years.
4. Our sales will send you pictures at every gears production steps, and you will know the detailed production status, and you can notice any possibility of mistake, for our sales, QC and workers are keeping close watch on all production.
5. You will feel us working very carefully to assure the quality and easy to work with, 
6. we cherish every inquiry, every opportunity to make gears and parts and cherish every customer.

 QUALITY CONTROL PROCESS:
 
1)       Inspecting the raw material –IQC)
2)       Checking the details before the production line operated
3)       Have full inspection and routing inspection during mass production—In process quality control (IPQC)
4)       Checking the gears after production finished—- (FQC)
5)       Checking the gears after they are finished—–Outgoing quality control (OQC)

Service:

1. Molds designs as per customers’ gears drawing;
2. Submitting molds drawings to customers to review and confirm before mols production.
3. Providing samples with whole dimensions and cosmetic inspection report, material certification to customers.
4. Providing inspection report of important dimensions and cosmetic in batches parts.

Packing and shipment:

1. Gears are well and carefully packed in PP bags in CTNS, strong enough for express shipping, air shipment or sea shipment.
2. Air shipment, sea shipment or shipment by DHL, UPS, FedEx or TNT are availabe.
3. Trade terms: EXW, FOB HangZhou, or CIF
4. All shippings will be carefully arranged and will reach your places fast and safely.

FAQ

Q1: How to guarantee the Quality of gears and parts?
We are ISO 9001:2008 certified factory and we have the integrated system for industrial parts quality control. We have IQC (incoming quality control), 
IPQCS (in process quality control section), FQC (final quality control) and OQC (out-going quality control) to control each process of industrial parts prodution.

 Q2: What are the Advantage of your gears and parts?
Our advantage is the competitive and reasonable prices, fast delivery and high quality. Our eployees are responsible-oriented, friendly-oriented,and dilient-oriented. 
Our industrial parts products are featured by strict tolerance, smooth finish and long-life performance. 

Q3: what are our machining equipments?
Our machining equipments include plasticn injection machinies, CNC milling machines, CNC turning machines, stamping machines, hobbing machines, automatic lathe machines, tapping machines, grinding machines, cutting machines and so on. 

Q4: What shipping ways do you use?
Generally, we will use UPS DHL or FEDEX and sea shipping 

5: What materials can you process?
For plastic injection gears and parts, the materials are Nylon, PA66, NYLON with 30% glass fibre, ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc.
For metal and machining gears and parts, the materials are brass, bronze, copper, stainless steel, steel, aluminum, titanium plastic etc. 

Q6: How long is the Delivery for Your gears and parts? 
Generally , it will take us 15 working days for injection or machining, and we will try to shorten our lead time.

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Application: Motor, Electric Cars, Machinery, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cut Gear
Toothed Portion Shape: Curved Gear
Material: Stainless Steel
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Customization:
Available

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plastic wheel

What maintenance practices are recommended for plastic wheels to ensure optimal functionality?

Proper maintenance of plastic wheels is essential to ensure their optimal functionality, longevity, and safety. Here are recommended maintenance practices for plastic wheels:

  • 1. Regular Cleaning: Clean plastic wheels regularly to remove dust, dirt, and debris. Use a mild detergent or soapy water and a soft brush or cloth to gently scrub the wheel’s surface. Rinse thoroughly and allow the wheels to dry completely.
  • 2. Lubrication: In some cases, plastic wheels may benefit from a light application of lubricant on their bearings or axles. Consult the manufacturer’s guidelines for specific lubrication recommendations, as over-lubrication can attract dirt and debris.
  • 3. Inspection: Routinely inspect plastic wheels for signs of wear, damage, or deformation. Look for cracks, chips, or irregularities in the wheel’s surface. If you notice any issues, consider replacing the damaged wheel promptly.
  • 4. Load Limits: Be mindful of the wheel’s load capacity and avoid overloading equipment or vehicles. Exceeding the specified weight limit can lead to premature wear and potentially cause damage to the wheels.
  • 5. Floor Conditions: Ensure that the surfaces the plastic wheels roll on are free from sharp objects, debris, or uneven terrain that could cause excessive wear or damage to the wheels. Smooth and clean floors contribute to longer wheel life.
  • 6. Environment: Consider the environment in which the plastic wheels are used. Some chemicals or abrasive substances may accelerate wear. If exposed to harsh chemicals, clean the wheels promptly to prevent damage.
  • 7. Temperature: Be aware of temperature extremes. Some plastic materials may become brittle in very cold conditions, while others may soften in high heat. Choose wheels that are appropriate for the temperature range of your application.
  • 8. Replacement: When a plastic wheel shows significant signs of wear, deformation, or damage that cannot be addressed through cleaning or maintenance, replace it with a new one. Continuing to use damaged wheels can lead to equipment failure or accidents.
  • 9. Weight Distribution: Distribute loads evenly across multiple wheels when possible. Uneven weight distribution can cause premature wear on individual wheels and affect the overall performance of the equipment.
  • 10. Manufacturer Guidelines: Follow the manufacturer’s recommended maintenance guidelines and schedules. Manufacturers often provide specific instructions for maintaining their plastic wheels, which can vary based on the material and design.

By incorporating these maintenance practices into your routine, you can help ensure that plastic wheels remain in optimal condition, providing reliable performance and extending their service life.

plastic wheel

Can you share tips for selecting the right plastic wheels based on specific industry requirements?

Selecting the right plastic wheels based on specific industry requirements is essential for optimal performance and reliability. Here are tips to guide your selection process:

  • 1. Identify Load Requirements: Determine the maximum load capacity your plastic wheels need to support. Consider potential variations in load and choose wheels with a suitable load rating to ensure safe operation.
  • 2. Evaluate Material Compatibility: Assess the environmental conditions your plastic wheels will encounter. Choose materials that are compatible with the industry’s specific environment, such as chemical resistance for manufacturing or moisture resistance for healthcare settings.
  • 3. Consider Temperature Range: If your industry operates in extreme temperatures, select plastic wheels that can withstand the temperature range without deformation or loss of performance.
  • 4. Prioritize Floor Protection: In indoor or commercial settings, prioritize wheels that won’t mark or damage flooring surfaces. Non-marking and floor-protective wheels are crucial in environments like hospitality and retail.
  • 5. Noise Sensitivity: If noise reduction is a concern, opt for plastic wheels known for their quiet operation. Quiet wheels are ideal for office equipment, libraries, and healthcare environments where noise levels are critical.
  • 6. Durability and Longevity: Consider the expected service life of the wheels. High-quality plastic wheels with durable materials and construction will reduce maintenance and replacement costs over time.
  • 7. Assess Chemical Resistance: In industries where exposure to chemicals is common, select plastic wheels with excellent chemical resistance. This ensures that the wheels won’t degrade or weaken when exposed to corrosive substances.
  • 8. Evaluate Impact Resistance: Industries involving heavy equipment or potential impacts should prioritize plastic wheels that can withstand shock and impact without cracking or breaking.
  • 9. Customization: Determine if your industry requires customized wheel specifications, such as specific sizes, load capacities, or tread patterns. Customization ensures that the wheels meet precise industry needs.
  • 10. Regulatory Compliance: Some industries have specific regulations or standards for wheel materials and performance. Ensure that your selected plastic wheels comply with these requirements to maintain industry standards.
  • 11. Test Performance: Whenever possible, conduct performance tests to evaluate how the plastic wheels perform under actual industry-specific conditions. This real-world testing helps ensure that the chosen wheels meet your requirements.
  • 12. Prioritize Safety: In industries where safety is paramount, select wheels that provide stability and reliability. Safety-critical applications should never compromise on wheel quality.
  • 13. Consider Weight Reduction: In industries where weight reduction is desirable, opt for lightweight plastic wheels. Reduced weight can improve energy efficiency, especially in applications like aerospace or automotive.

By considering these industry-specific factors and tips, you can make informed decisions when selecting plastic wheels that best meet the requirements of your particular industry. This ensures that your equipment and systems operate efficiently and reliably in their respective environments.

plastic wheel

In what scenarios are plastic wheels commonly used, and how do they compare to metal wheels?

Plastic wheels find common usage in various scenarios due to their unique characteristics. Here are scenarios where plastic wheels are commonly used, along with a comparison to metal wheels:

  • 1. Indoor Material Handling: Plastic wheels are often preferred for indoor material handling equipment, such as carts and dollies. They offer quiet and smooth operation, making them suitable for use in warehouses and factories. Compared to metal wheels, plastic wheels are quieter and less likely to damage indoor flooring.
  • 2. Office Furniture: Plastic wheels are commonly used on office chairs and furniture. They provide ease of movement, floor protection, and a quiet glide. In contrast, metal wheels can be noisy and may damage flooring surfaces.
  • 3. Light-Duty Automotive Applications: In automotive applications, plastic wheels are used for lightweight components like automotive jacks and tool carts. They offer a balance of durability, weight savings, and cost-effectiveness. Metal wheels, on the other hand, are used for heavy-duty automotive applications.
  • 4. Retail and Shopping Carts: Plastic wheels are standard in retail and shopping cart applications. They provide a smooth and quiet shopping experience and reduce the effort required to push carts. Metal wheels are less common in this scenario due to their noise and potential to damage store floors.
  • 5. Medical Equipment: Plastic wheels are used in medical equipment, where cleanliness, non-corrosiveness, and ease of cleaning are essential. Metal wheels may not be suitable due to corrosion concerns and potential difficulty in sterilization.
  • 6. Aerospace Ground Support: In the aerospace industry, plastic wheels are used in ground support equipment, maintenance carts, and aircraft cabin service carts. Their lightweight construction is advantageous for handling equipment around aircraft. Metal wheels are used in some heavy-duty ground support applications.
  • 7. Food and Beverage Handling: Plastic wheels are used in food service equipment, as they resist moisture and corrosion. They are ideal for food carts, serving trolleys, and food processing machinery. Metal wheels may not be suitable in food handling due to corrosion risks.
  • 8. Recreational Vehicles (RVs) and Trailers: Plastic wheels are used in RV leveling jacks and trailer jacks. They provide stability and ease of adjustment for leveling RVs and trailers when parked. Metal wheels are not common in these applications.
  • 9. DIY and Home Improvement: Plastic wheels are used in DIY projects and home improvement applications, such as hand trucks and utility carts. They offer ease of movement and floor protection. Metal wheels are less favored in these scenarios due to potential noise and floor damage.

When comparing plastic wheels to metal wheels, the choice depends on factors like load capacity, durability, noise level, and the specific application’s requirements. Plastic wheels excel in scenarios where lightweight, quiet operation, and floor protection are essential, while metal wheels are preferred for heavy-duty applications with high load requirements.

China wholesaler Starter Machine Transmission Precision Custom Duplicate Injection Plastic Toothed Spur CHINAMFG  China wholesaler Starter Machine Transmission Precision Custom Duplicate Injection Plastic Toothed Spur CHINAMFG
editor by Dream 2024-05-10