Product Description
Product Description
Machine Custom Drive Precision Plastic Toothed Cylindrical Straight Spur Gear Cog Wheel
| Item | Customized Injection and machining gears | |
| Process | Injection molding,CNC machining, | |
| material | Nylon, PA66, NYLON , ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc | |
| Quality Control | ISO9001 and ISO14001 | |
| Dimension bore tolerances | -/+0.01mm | |
| Quality standard | AGMA, JIS, DIN | |
| Surface treatment | Blackening, plated, anodizing, hard anodizing etc | |
| Gear hardness | 30 to 60 H.R.C | |
| Size/Color | Gears and parts dimensions are according to drawings from customer, and colors are customized | |
| Surface treatment | Polished or matte surface, painting, texture, vacuum aluminizing and can be stamped with logo etc. | |
| Dimensions Tolerance | ±0.01mm or more precise | |
| Samples confirmation and approval | samples shipped for confirmation and shipping cost paid by customers | |
| Package | Inner clear plastic bag/outside carton/wooden pallets/ or any other special package as per customer’s requirements. | |
| Delivery Time | Total takes 2~~8weeks usually | |
| Shipping |
Usual FEDEX, UPS, DHL, TNT, EMS or base on customer’s requirement. |
Production management:
1. The workers are trained to inspect the gears and notice any defect in production in time.
2. QC will check 1pcs every 100pcs in CNC machining, and gears will meet all dimension tolerances.
3. Gears will be inspected at every step, and gears will be inspected before shipment, and all inspection records will be kept in our factory for 3 years.
4. Our sales will send you pictures at every gears production steps, and you will know the detailed production status, and you can notice any possibility of mistake, for our sales, QC and workers are keeping close watch on all production.
5. You will feel us working very carefully to assure the quality and easy to work with,
6. we cherish every inquiry, every opportunity to make gears and parts and cherish every customer.
QUALITY CONTROL PROCESS:
1) Inspecting the raw material –IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control (IPQC)
4) Checking the gears after production finished—- (FQC)
5) Checking the gears after they are finished—–Outgoing quality control (OQC)
Service:
1. Molds designs as per customers’ gears drawing;
2. Submitting molds drawings to customers to review and confirm before mols production.
3. Providing samples with whole dimensions and cosmetic inspection report, material certification to customers.
4. Providing inspection report of important dimensions and cosmetic in batches parts.
Packing and shipment:
1. Gears are well and carefully packed in PP bags in CTNS, strong enough for express shipping, air shipment or sea shipment.
2. Air shipment, sea shipment or shipment by DHL, UPS, FedEx or TNT are availabe.
3. Trade terms: EXW, FOB HangZhou, or CIF
4. All shippings will be carefully arranged and will reach your places fast and safely.
FAQ
Q1: How to guarantee the Quality of gears and parts?
We are ISO 9001:2008 certified factory and we have the integrated system for industrial parts quality control. We have IQC (incoming quality control),
IPQCS (in process quality control section), FQC (final quality control) and OQC (out-going quality control) to control each process of industrial parts prodution.
Q2: What are the Advantage of your gears and parts?
Our advantage is the competitive and reasonable prices, fast delivery and high quality. Our eployees are responsible-oriented, friendly-oriented,and dilient-oriented.
Our industrial parts products are featured by strict tolerance, smooth finish and long-life performance.
Q3: what are our machining equipments?
Our machining equipments include plasticn injection machinies, CNC milling machines, CNC turning machines, stamping machines, hobbing machines, automatic lathe machines, tapping machines, grinding machines, cutting machines and so on.
Q4: What shipping ways do you use?
Generally, we will use UPS DHL or FEDEX and sea shipping
5: What materials can you process?
For plastic injection gears and parts, the materials are Nylon, PA66, NYLON with 30% glass fibre, ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc.
For metal and machining gears and parts, the materials are brass, bronze, copper, stainless steel, steel, aluminum, titanium plastic etc.
Q6: How long is the Delivery for Your gears and parts?
Generally , it will take us 15 working days for injection or machining, and we will try to shorten our lead time.
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| Application: | Motor, Electric Cars, Machinery, Toy, Agricultural Machinery, Car |
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| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Curved Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How does the choice of materials impact the performance of plastic wheels in different settings?
The choice of materials significantly impacts the performance of plastic wheels in various settings. Different plastics offer unique properties that make them suitable for specific applications and environments. Here’s how material choice affects plastic wheel performance:
- 1. Durability: High-quality plastics like polyurethane and nylon are known for their durability. They resist wear and tear, making them ideal for heavy-duty settings, such as industrial equipment or manufacturing environments.
- 2. Load Capacity: The material’s strength and rigidity influence a plastic wheel’s load-bearing capacity. Reinforced plastics or materials like glass-filled nylon can handle heavier loads compared to softer plastics like polypropylene.
- 3. Chemical Resistance: Certain plastic materials, such as polypropylene, offer excellent chemical resistance. They are suitable for applications where exposure to chemicals or acids is a concern, like laboratories or chemical processing plants.
- 4. Temperature Tolerance: Some plastics are designed to withstand extreme temperatures. For example, acetal (POM) wheels can handle both high and low-temperature environments, making them suitable for freezer or high-heat applications.
- 5. Moisture Resistance: Plastics like polyurethane and nylon are moisture-resistant and do not absorb water. This property ensures that the wheels remain functional even in wet conditions, such as outdoor use or in humid environments.
- 6. UV Resistance: UV-resistant plastics can endure prolonged exposure to sunlight without becoming brittle or degrading. This feature is essential for outdoor applications like lawnmowers or garden equipment.
- 7. Non-Marking: Soft, non-marking plastics are used in applications where floor protection is crucial. These wheels prevent scuffing or damage to delicate flooring surfaces.
- 8. Weight: The choice of material impacts the weight of the wheel. Lighter plastics are preferred for applications where weight reduction is essential, such as aircraft ground support equipment.
- 9. Noise Level: Some plastic materials are designed to reduce noise when in operation. They offer quieter movement, making them suitable for environments where noise reduction is a priority.
- 10. Cost: Material choice can affect the cost of plastic wheels. High-performance plastics often come at a higher price point, while standard plastics like polypropylene are more cost-effective.
The selection of the right plastic material depends on the specific demands of the setting and application. Engineers and manufacturers choose materials that align with the environmental conditions, load requirements, and performance expectations to ensure that plastic wheels deliver optimal results.
How does the choice of plastic wheels affect the overall performance and reliability of rolling systems?
The choice of plastic wheels significantly impacts the overall performance and reliability of rolling systems across various applications. Here’s how the selection of plastic wheels influences these factors:
- 1. Load Capacity: The choice of plastic wheels with the appropriate load capacity is essential. Wheels that can adequately support the intended loads ensure the system’s reliability and prevent premature wear or failure due to overloading.
- 2. Material Selection: Different plastic materials offer varying levels of durability, resistance to environmental factors, and chemical resistance. Selecting the right plastic material for the specific application ensures long-term reliability and performance.
- 3. Smooth Rolling: High-quality plastic wheels with precision bearings offer smooth and consistent rolling motion. This smoothness improves the efficiency and reliability of rolling systems, contributing to reduced wear and lower maintenance requirements.
- 4. Noise Reduction: Plastic wheels are known for their quiet operation due to low friction and noise-dampening properties. Choosing plastic wheels with noise reduction features enhances the comfort and usability of the rolling system, particularly in noise-sensitive environments.
- 5. Floor Protection: Plastic wheels are less likely to damage or mark flooring surfaces compared to metal or rubber wheels. This protection ensures the reliability of indoor rolling systems by preserving the appearance and integrity of floors.
- 6. Resistance to Environmental Factors: Plastic wheels can be selected based on their resistance to environmental conditions, such as moisture, chemicals, and temperature extremes. Choosing wheels with appropriate resistance ensures reliable operation in challenging environments.
- 7. Longevity: High-quality plastic wheels are designed for durability and extended service life. They resist wear and degradation, reducing the frequency of replacements and enhancing the long-term reliability of rolling systems.
- 8. Weight Reduction: Plastic wheels are often lighter than metal alternatives. This weight reduction can improve the efficiency of rolling systems by reducing energy consumption, especially in applications like automotive and aerospace.
- 9. Customization: Plastic wheels can be customized to meet specific requirements, including size, load capacity, and tread design. Customization ensures that the wheels are optimized for the unique needs of the rolling system, enhancing overall performance and reliability.
- 10. Safety: Properly selected plastic wheels provide stability and safety to rolling systems, reducing the risk of accidents, equipment damage, and injuries. Reliability in safety-critical applications is paramount.
In summary, the choice of plastic wheels plays a pivotal role in determining the overall performance and reliability of rolling systems. Factors such as load capacity, material selection, smooth rolling, noise reduction, floor protection, resistance to environmental factors, longevity, weight reduction, customization, and safety considerations all influence the system’s ability to operate efficiently and dependably.
What are the different types and sizes of plastic wheels available in the market?
The market offers a variety of plastic wheels, each designed for specific applications and available in various sizes. Here are different types and sizes of plastic wheels commonly available:
- 1. Caster Wheels: Caster wheels are used for mobility and swiveling in a wide range of applications. They come in sizes ranging from small, furniture casters to large, heavy-duty industrial casters.
- 2. Hand Truck Wheels: These wheels are commonly used on hand trucks and dollies for moving heavy loads. They are available in sizes such as 8-inch, 10-inch, and 12-inch diameters.
- 3. Trolley Wheels: Trolley wheels are used on material handling carts and trolleys. They come in various sizes, including 4-inch, 5-inch, and 6-inch diameters.
- 4. Lawnmower Wheels: These wheels are designed for lawnmowers and other outdoor equipment. They are available in sizes like 8-inch, 10-inch, and 12-inch diameters.
- 5. Office Chair Casters: Office chair casters come in different sizes to fit various chair bases. Common sizes include 2-inch, 2.5-inch, and 3-inch diameters.
- 6. Heavy-Duty Industrial Wheels: These wheels are used in industrial and manufacturing settings. They are available in larger sizes, such as 6 inches, 8 inches, and even up to 12 inches or more in diameter.
- 7. Skateboard Wheels: Plastic skateboard wheels come in various sizes, typically ranging from 50mm to 60mm in diameter, with different hardness levels for different riding styles.
- 8. Conveyor Wheels: Conveyor wheels are used in material handling and conveyor systems. They come in sizes suitable for specific conveyor designs and loads.
- 9. V-Groove Wheels: V-groove wheels are designed for use on tracks or grooves. They come in sizes suitable for different track profiles and load capacities.
- 10. Trailer Jack Wheels: Trailer jack wheels are used for trailer jacks and stabilizers. They come in sizes such as 6-inch, 8-inch, and 10-inch diameters.
- 11. Light-Duty Wheels: These wheels are used in various light-duty applications, such as small carts and furniture. They are available in sizes ranging from 1 inch to 6 inches in diameter.
- 12. Specialized Wheels: Some plastic wheels are designed for specific applications, such as luggage wheels, boat trailer rollers, and gate wheels. Their sizes vary depending on the intended use.
The availability of plastic wheels in different types and sizes allows them to cater to a wide range of industries and applications. When selecting a plastic wheel, it’s essential to consider factors like load capacity, wheel diameter, tread design, and material to ensure it meets the requirements of the specific use case.
editor by Dream 2024-05-08