Tag Archives: precision gear

China Custom Machine Custom Drive Precision Plastic Toothed Cylindrical Straight Spur Gear Cog Wheel

Product Description

Product Description

Machine Custom Drive Precision Plastic Toothed Cylindrical Straight Spur Gear Cog Wheel

Item Customized Injection and machining gears
Process Injection molding,CNC machining,
material Nylon, PA66, NYLON , ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc
Quality Control ISO9001 and ISO14001
Dimension bore tolerances -/+0.01mm
Quality standard AGMA, JIS, DIN 
Surface treatment Blackening, plated, anodizing, hard anodizing etc
Gear hardness 30 to 60 H.R.C
Size/Color Gears and parts dimensions are according to drawings from customer, and colors are customized
Surface treatment Polished or matte surface, painting, texture, vacuum aluminizing and can be stamped with logo etc.
Dimensions Tolerance ±0.01mm or more precise
Samples confirmation and approval samples shipped for confirmation and shipping cost paid by customers
Package Inner clear plastic bag/outside carton/wooden pallets/ or any other special package as per customer’s requirements.
Delivery Time Total takes 2~~8weeks usually
Shipping
 

 Usual FEDEX, UPS, DHL, TNT, EMS or base on customer’s requirement.

                       

 

Production management:

1. The workers are trained to inspect the gears and notice any defect in production in time.
2. QC will check 1pcs every 100pcs in CNC machining, and gears will meet all dimension tolerances.
3. Gears will be inspected at every step, and gears will be inspected before shipment, and all inspection records will be kept in our factory for 3 years.
4. Our sales will send you pictures at every gears production steps, and you will know the detailed production status, and you can notice any possibility of mistake, for our sales, QC and workers are keeping close watch on all production.
5. You will feel us working very carefully to assure the quality and easy to work with, 
6. we cherish every inquiry, every opportunity to make gears and parts and cherish every customer.

 QUALITY CONTROL PROCESS:
 
1)       Inspecting the raw material –IQC)
2)       Checking the details before the production line operated
3)       Have full inspection and routing inspection during mass production—In process quality control (IPQC)
4)       Checking the gears after production finished—- (FQC)
5)       Checking the gears after they are finished—–Outgoing quality control (OQC)

Service:

1. Molds designs as per customers’ gears drawing;
2. Submitting molds drawings to customers to review and confirm before mols production.
3. Providing samples with whole dimensions and cosmetic inspection report, material certification to customers.
4. Providing inspection report of important dimensions and cosmetic in batches parts.

Packing and shipment:

1. Gears are well and carefully packed in PP bags in CTNS, strong enough for express shipping, air shipment or sea shipment.
2. Air shipment, sea shipment or shipment by DHL, UPS, FedEx or TNT are availabe.
3. Trade terms: EXW, FOB HangZhou, or CIF
4. All shippings will be carefully arranged and will reach your places fast and safely.

FAQ

Q1: How to guarantee the Quality of gears and parts?
We are ISO 9001:2008 certified factory and we have the integrated system for industrial parts quality control. We have IQC (incoming quality control), 
IPQCS (in process quality control section), FQC (final quality control) and OQC (out-going quality control) to control each process of industrial parts prodution.

 Q2: What are the Advantage of your gears and parts?
Our advantage is the competitive and reasonable prices, fast delivery and high quality. Our eployees are responsible-oriented, friendly-oriented,and dilient-oriented. 
Our industrial parts products are featured by strict tolerance, smooth finish and long-life performance. 

Q3: what are our machining equipments?
Our machining equipments include plasticn injection machinies, CNC milling machines, CNC turning machines, stamping machines, hobbing machines, automatic lathe machines, tapping machines, grinding machines, cutting machines and so on. 

Q4: What shipping ways do you use?
Generally, we will use UPS DHL or FEDEX and sea shipping 

5: What materials can you process?
For plastic injection gears and parts, the materials are Nylon, PA66, NYLON with 30% glass fibre, ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc.
For metal and machining gears and parts, the materials are brass, bronze, copper, stainless steel, steel, aluminum, titanium plastic etc. 

Q6: How long is the Delivery for Your gears and parts? 
Generally , it will take us 15 working days for injection or machining, and we will try to shorten our lead time.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Machinery, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cut Gear
Toothed Portion Shape: Curved Gear
Material: Stainless Steel
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

plastic wheel

How does the choice of materials impact the performance of plastic wheels in different settings?

The choice of materials significantly impacts the performance of plastic wheels in various settings. Different plastics offer unique properties that make them suitable for specific applications and environments. Here’s how material choice affects plastic wheel performance:

  • 1. Durability: High-quality plastics like polyurethane and nylon are known for their durability. They resist wear and tear, making them ideal for heavy-duty settings, such as industrial equipment or manufacturing environments.
  • 2. Load Capacity: The material’s strength and rigidity influence a plastic wheel’s load-bearing capacity. Reinforced plastics or materials like glass-filled nylon can handle heavier loads compared to softer plastics like polypropylene.
  • 3. Chemical Resistance: Certain plastic materials, such as polypropylene, offer excellent chemical resistance. They are suitable for applications where exposure to chemicals or acids is a concern, like laboratories or chemical processing plants.
  • 4. Temperature Tolerance: Some plastics are designed to withstand extreme temperatures. For example, acetal (POM) wheels can handle both high and low-temperature environments, making them suitable for freezer or high-heat applications.
  • 5. Moisture Resistance: Plastics like polyurethane and nylon are moisture-resistant and do not absorb water. This property ensures that the wheels remain functional even in wet conditions, such as outdoor use or in humid environments.
  • 6. UV Resistance: UV-resistant plastics can endure prolonged exposure to sunlight without becoming brittle or degrading. This feature is essential for outdoor applications like lawnmowers or garden equipment.
  • 7. Non-Marking: Soft, non-marking plastics are used in applications where floor protection is crucial. These wheels prevent scuffing or damage to delicate flooring surfaces.
  • 8. Weight: The choice of material impacts the weight of the wheel. Lighter plastics are preferred for applications where weight reduction is essential, such as aircraft ground support equipment.
  • 9. Noise Level: Some plastic materials are designed to reduce noise when in operation. They offer quieter movement, making them suitable for environments where noise reduction is a priority.
  • 10. Cost: Material choice can affect the cost of plastic wheels. High-performance plastics often come at a higher price point, while standard plastics like polypropylene are more cost-effective.

The selection of the right plastic material depends on the specific demands of the setting and application. Engineers and manufacturers choose materials that align with the environmental conditions, load requirements, and performance expectations to ensure that plastic wheels deliver optimal results.

plastic wheel

How does the choice of plastic wheels affect the overall performance and reliability of rolling systems?

The choice of plastic wheels significantly impacts the overall performance and reliability of rolling systems across various applications. Here’s how the selection of plastic wheels influences these factors:

  • 1. Load Capacity: The choice of plastic wheels with the appropriate load capacity is essential. Wheels that can adequately support the intended loads ensure the system’s reliability and prevent premature wear or failure due to overloading.
  • 2. Material Selection: Different plastic materials offer varying levels of durability, resistance to environmental factors, and chemical resistance. Selecting the right plastic material for the specific application ensures long-term reliability and performance.
  • 3. Smooth Rolling: High-quality plastic wheels with precision bearings offer smooth and consistent rolling motion. This smoothness improves the efficiency and reliability of rolling systems, contributing to reduced wear and lower maintenance requirements.
  • 4. Noise Reduction: Plastic wheels are known for their quiet operation due to low friction and noise-dampening properties. Choosing plastic wheels with noise reduction features enhances the comfort and usability of the rolling system, particularly in noise-sensitive environments.
  • 5. Floor Protection: Plastic wheels are less likely to damage or mark flooring surfaces compared to metal or rubber wheels. This protection ensures the reliability of indoor rolling systems by preserving the appearance and integrity of floors.
  • 6. Resistance to Environmental Factors: Plastic wheels can be selected based on their resistance to environmental conditions, such as moisture, chemicals, and temperature extremes. Choosing wheels with appropriate resistance ensures reliable operation in challenging environments.
  • 7. Longevity: High-quality plastic wheels are designed for durability and extended service life. They resist wear and degradation, reducing the frequency of replacements and enhancing the long-term reliability of rolling systems.
  • 8. Weight Reduction: Plastic wheels are often lighter than metal alternatives. This weight reduction can improve the efficiency of rolling systems by reducing energy consumption, especially in applications like automotive and aerospace.
  • 9. Customization: Plastic wheels can be customized to meet specific requirements, including size, load capacity, and tread design. Customization ensures that the wheels are optimized for the unique needs of the rolling system, enhancing overall performance and reliability.
  • 10. Safety: Properly selected plastic wheels provide stability and safety to rolling systems, reducing the risk of accidents, equipment damage, and injuries. Reliability in safety-critical applications is paramount.

In summary, the choice of plastic wheels plays a pivotal role in determining the overall performance and reliability of rolling systems. Factors such as load capacity, material selection, smooth rolling, noise reduction, floor protection, resistance to environmental factors, longevity, weight reduction, customization, and safety considerations all influence the system’s ability to operate efficiently and dependably.

plastic wheel

What are the different types and sizes of plastic wheels available in the market?

The market offers a variety of plastic wheels, each designed for specific applications and available in various sizes. Here are different types and sizes of plastic wheels commonly available:

  • 1. Caster Wheels: Caster wheels are used for mobility and swiveling in a wide range of applications. They come in sizes ranging from small, furniture casters to large, heavy-duty industrial casters.
  • 2. Hand Truck Wheels: These wheels are commonly used on hand trucks and dollies for moving heavy loads. They are available in sizes such as 8-inch, 10-inch, and 12-inch diameters.
  • 3. Trolley Wheels: Trolley wheels are used on material handling carts and trolleys. They come in various sizes, including 4-inch, 5-inch, and 6-inch diameters.
  • 4. Lawnmower Wheels: These wheels are designed for lawnmowers and other outdoor equipment. They are available in sizes like 8-inch, 10-inch, and 12-inch diameters.
  • 5. Office Chair Casters: Office chair casters come in different sizes to fit various chair bases. Common sizes include 2-inch, 2.5-inch, and 3-inch diameters.
  • 6. Heavy-Duty Industrial Wheels: These wheels are used in industrial and manufacturing settings. They are available in larger sizes, such as 6 inches, 8 inches, and even up to 12 inches or more in diameter.
  • 7. Skateboard Wheels: Plastic skateboard wheels come in various sizes, typically ranging from 50mm to 60mm in diameter, with different hardness levels for different riding styles.
  • 8. Conveyor Wheels: Conveyor wheels are used in material handling and conveyor systems. They come in sizes suitable for specific conveyor designs and loads.
  • 9. V-Groove Wheels: V-groove wheels are designed for use on tracks or grooves. They come in sizes suitable for different track profiles and load capacities.
  • 10. Trailer Jack Wheels: Trailer jack wheels are used for trailer jacks and stabilizers. They come in sizes such as 6-inch, 8-inch, and 10-inch diameters.
  • 11. Light-Duty Wheels: These wheels are used in various light-duty applications, such as small carts and furniture. They are available in sizes ranging from 1 inch to 6 inches in diameter.
  • 12. Specialized Wheels: Some plastic wheels are designed for specific applications, such as luggage wheels, boat trailer rollers, and gate wheels. Their sizes vary depending on the intended use.

The availability of plastic wheels in different types and sizes allows them to cater to a wide range of industries and applications. When selecting a plastic wheel, it’s essential to consider factors like load capacity, wheel diameter, tread design, and material to ensure it meets the requirements of the specific use case.

China Custom Machine Custom Drive Precision Plastic Toothed Cylindrical Straight Spur Gear Cog Wheel  China Custom Machine Custom Drive Precision Plastic Toothed Cylindrical Straight Spur Gear Cog Wheel
editor by Dream 2024-05-08

China wholesaler Plastic Precision Transmission Drive Reduction Cylindrical Involute Duplicate Helical Spur Gear Cog-Wheel

Product Description

Product Description

Plastic Precision Transmission Drive reduction cylindrical Involute Duplicate Helical Spur Gear Cog-Wheel

Item Customized Injection and machining gears
Process Injection molding,CNC machining,
material Nylon, PA66, NYLON , ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc
Quality Control ISO9001 and ISO14001
Dimension bore tolerances -/+0.01mm
Quality standard AGMA, JIS, DIN 
Surface treatment Blackening, plated, anodizing, hard anodizing etc
Gear hardness 30 to 60 H.R.C
Size/Color Gears and parts dimensions are according to drawings from customer, and colors are customized
Surface treatment Polished or matte surface, painting, texture, vacuum aluminizing and can be stamped with logo etc.
Dimensions Tolerance ±0.01mm or more precise
Samples confirmation and approval samples shipped for confirmation and shipping cost paid by customers
Package Inner clear plastic bag/outside carton/wooden pallets/ or any other special package as per customer’s requirements.
Delivery Time Total takes 2~~8weeks usually
Shipping
 

 Usual FEDEX, UPS, DHL, TNT, EMS or base on customer’s requirement.

                       

 

Production management:

1. The workers are trained to inspect the gears and notice any defect in production in time.
2. QC will check 1pcs every 100pcs in CNC machining, and gears will meet all dimension tolerances.
3. Gears will be inspected at every step, and gears will be inspected before shipment, and all inspection records will be kept in our factory for 3 years.
4. Our sales will send you pictures at every gears production steps, and you will know the detailed production status, and you can notice any possibility of mistake, for our sales, QC and workers are keeping close watch on all production.
5. You will feel us working very carefully to assure the quality and easy to work with, 
6. we cherish every inquiry, every opportunity to make gears and parts and cherish every customer.

 QUALITY CONTROL PROCESS:
 
1)       Inspecting the raw material –IQC)
2)       Checking the details before the production line operated
3)       Have full inspection and routing inspection during mass production—In process quality control (IPQC)
4)       Checking the gears after production finished—- (FQC)
5)       Checking the gears after they are finished—–Outgoing quality control (OQC)

Service:

1. Molds designs as per customers’ gears drawing;
2. Submitting molds drawings to customers to review and confirm before mols production.
3. Providing samples with whole dimensions and cosmetic inspection report, material certification to customers.
4. Providing inspection report of important dimensions and cosmetic in batches parts.

Packing and shipment:

1. Gears are well and carefully packed in PP bags in CTNS, strong enough for express shipping, air shipment or sea shipment.
2. Air shipment, sea shipment or shipment by DHL, UPS, FedEx or TNT are availabe.
3. Trade terms: EXW, FOB HangZhou, or CIF
4. All shippings will be carefully arranged and will reach your places fast and safely.

FAQ

Q1: How to guarantee the Quality of gears and parts?
We are ISO 9001:2008 certified factory and we have the integrated system for industrial parts quality control. We have IQC (incoming quality control), 
IPQCS (in process quality control section), FQC (final quality control) and OQC (out-going quality control) to control each process of industrial parts prodution.

 Q2: What are the Advantage of your gears and parts?
Our advantage is the competitive and reasonable prices, fast delivery and high quality. Our eployees are responsible-oriented, friendly-oriented,and dilient-oriented. 
Our industrial parts products are featured by strict tolerance, smooth finish and long-life performance. 

Q3: what are our machining equipments?
Our machining equipments include plasticn injection machinies, CNC milling machines, CNC turning machines, stamping machines, hobbing machines, automatic lathe machines, tapping machines, grinding machines, cutting machines and so on. 

Q4: What shipping ways do you use?
Generally, we will use UPS DHL or FEDEX and sea shipping 

5: What materials can you process?
For plastic injection gears and parts, the materials are Nylon, PA66, NYLON with 30% glass fibre, ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc.
For metal and machining gears and parts, the materials are brass, bronze, copper, stainless steel, steel, aluminum, titanium plastic etc. 

Q6: How long is the Delivery for Your gears and parts? 
Generally , it will take us 15 working days for injection or machining, and we will try to shorten our lead time.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Machinery, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cut Gear
Toothed Portion Shape: Curved Gear
Material: Stainless Steel
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

plastic wheel

Can you provide examples of products or machinery that commonly use plastic wheels?

Plastic wheels are used in a wide range of products and machinery across various industries due to their versatility and unique qualities. Here are examples of products and machinery that commonly use plastic wheels:

  • 1. Office Furniture: Office chairs often feature plastic caster wheels for smooth and quiet movement on office floors.
  • 2. Material Handling Equipment: Hand trucks, dollies, and carts used in warehouses and distribution centers frequently use plastic wheels to transport goods efficiently.
  • 3. Lawn and Garden Equipment: Lawnmowers, garden carts, and wheelbarrows are equipped with plastic wheels for easy maneuverability on lawns and uneven terrain.
  • 4. Retail and Shopping Carts: Shopping carts in supermarkets and retail stores typically have plastic wheels for easy navigation through aisles.
  • 5. Medical Equipment: Hospital beds, medical carts, and mobility aids often incorporate plastic wheels, as they are easy to clean and resist corrosion.
  • 6. Aerospace Ground Support: Ground support equipment at airports, including baggage carts and maintenance vehicles, may use plastic wheels for their lightweight properties.
  • 7. Food and Beverage Handling: Food service equipment, such as serving trolleys and food processing machinery, often feature plastic wheels due to their resistance to moisture and corrosion.
  • 8. Recreational Vehicles (RVs): RV leveling jacks and stabilizers utilize plastic wheels to provide stability and ease of adjustment when parked.
  • 9. DIY and Home Improvement Tools: Hand trucks, utility carts, and toolboxes used for DIY and home improvement projects may have plastic wheels for ease of movement.
  • 10. Industrial Machinery: Some industrial machines and equipment incorporate plastic wheels to facilitate movement and protect factory floors.
  • 11. Conveyor Systems: Conveyor systems in manufacturing and logistics often use plastic wheels to support the movement of goods along production lines.
  • 12. Skateboards and Skateboarding Equipment: Skateboard wheels are typically made of plastic, offering various sizes and hardness levels to suit different riding styles.
  • 13. Boat Trailer Rollers: Rollers on boat trailers are commonly made of plastic, as they resist corrosion when exposed to water and provide smooth boat launching and retrieval.
  • 14. Gate Hardware: Some gate wheels and sliding door systems feature plastic wheels for smooth operation and reduced noise.

These examples demonstrate the widespread use of plastic wheels in diverse applications, emphasizing their adaptability and suitability for various industries and products.

plastic wheel

What considerations should be taken into account when using plastic wheels in different environments?

Using plastic wheels in various environments requires careful consideration of factors to ensure optimal performance and longevity. Here are key considerations when using plastic wheels in different settings:

  • 1. Load Capacity: Determine the weight-bearing capacity required for your specific application. Ensure that the plastic wheels you choose can handle the anticipated loads without deformation or failure.
  • 2. Material Selection: Select the appropriate plastic material for the environment. Different plastics offer varying levels of resistance to chemicals, moisture, temperature extremes, and UV exposure. Choose a material that aligns with the conditions in which the wheels will operate.
  • 3. Temperature Range: Consider the temperature range of the environment. Some plastic materials may become brittle in cold conditions or soften in high heat. Ensure that the selected plastic wheels are suitable for the expected temperature extremes.
  • 4. Chemical Exposure: Evaluate whether the wheels will come into contact with chemicals, solvents, or corrosive substances. Choose plastic materials with high chemical resistance to prevent degradation or weakening of the wheels.
  • 5. Moisture and Humidity: If the environment is humid or wet, opt for plastic wheels that are moisture-resistant and do not absorb water. This prevents swelling or degradation of the wheels in damp conditions.
  • 6. Surface Conditions: Consider the condition of the surfaces the wheels will roll on. Ensure that the flooring or terrain is free from sharp objects, debris, or obstacles that could cause premature wear or damage to the wheels.
  • 7. Floor Protection: In indoor environments, choose plastic wheels that do not mark or damage flooring surfaces. Non-marking wheels are essential for preserving the appearance of floors.
  • 8. Noise Levels: Assess the noise requirements of the environment. If noise reduction is a priority, select plastic wheels known for their quiet operation, and consider noise-dampening design features.
  • 9. Customization: Determine if customization is necessary. Some applications may benefit from wheels with specific tread patterns, sizes, or load ratings. Customization allows you to tailor the wheels to your exact requirements.
  • 10. Safety: Prioritize safety considerations, especially in industrial or automotive settings. Ensure that the chosen plastic wheels provide stability and do not compromise safety when handling heavy loads or operating in challenging conditions.
  • 11. Maintenance: Plan for regular maintenance and inspections of the wheels based on the environment’s demands. Follow manufacturer guidelines for maintenance practices to extend wheel life and ensure continued functionality.
  • 12. Compatibility: Ensure that the plastic wheels are compatible with the equipment or vehicles they will be installed on. Consider factors like wheel size, attachment mechanisms, and load distribution to avoid compatibility issues.
  • 13. Regulatory Compliance: In some industries, compliance with specific regulations or standards may be necessary. Ensure that the plastic wheels meet any relevant industry standards or certifications.

By carefully assessing and addressing these considerations, you can make informed decisions when using plastic wheels in diverse environments, optimizing their performance, and ensuring their suitability for the specific conditions they will encounter.

plastic wheel

Can you describe the factors to consider when selecting plastic wheels for specific applications?

Selecting the right plastic wheels for specific applications involves considering several crucial factors to ensure optimal performance and durability. Here are the key factors to keep in mind:

  • 1. Load Capacity: Determine the weight that the wheels will need to support in your application. Choose wheels with a load capacity that comfortably exceeds the maximum expected load to prevent overloading and premature wear.
  • 2. Wheel Diameter: The diameter of the wheel affects its stability, ease of rolling, and ability to overcome obstacles. Select a wheel diameter that suits the terrain and surface conditions in your application.
  • 3. Tread Design: Consider the tread pattern on the wheel. Smooth treads offer lower rolling resistance, while treaded or ribbed designs provide better traction. Choose the tread type that aligns with your application’s requirements.
  • 4. Material Selection: Plastic wheels are available in various materials, such as polyurethane, polypropylene, and nylon. The choice of material should consider factors like durability, impact resistance, chemical resistance, and temperature resistance based on your application’s environment.
  • 5. Bearing Type: Determine the bearing type used in the wheels. Precision bearings, like ball bearings or roller bearings, reduce friction and ensure smooth rolling. Choose bearings appropriate for your application’s load and usage frequency.
  • 6. Environment: Assess the operating environment. Consider factors such as exposure to moisture, chemicals, extreme temperatures, and potential corrosion. Select wheels that are suitable for the conditions they will encounter.
  • 7. Floor Protection: If your application involves rolling on delicate flooring, consider wheels with softer materials or non-marking properties to protect the floor from damage or marking.
  • 8. Mobility and Maneuverability: Evaluate the required mobility and maneuverability of your equipment or vehicle. Swivel casters may be needed for tight spaces, while fixed wheels offer stability in straight-line movement.
  • 9. Noise Level: Consider the noise level generated by the wheels. Some applications, like office furniture, require quiet operation. Choose wheels designed to minimize noise if noise is a concern.
  • 10. Maintenance: Assess the maintenance requirements of the wheels. Some wheels may require regular lubrication or cleaning, while others are low-maintenance. Ensure that the maintenance demands align with your operational capabilities.
  • 11. Mounting and Attachment: Check the compatibility of the wheel’s mounting and attachment method with your equipment or vehicle. The design should securely attach to prevent wobbling or detachment.
  • 12. Budget: Consider your budget constraints. Different types of plastic wheels come at various price points. Balance your budget with the need for quality and durability.

By carefully evaluating these factors and selecting plastic wheels that align with your specific application’s requirements, you can ensure that your equipment or vehicle operates optimally, efficiently, and safely.

China wholesaler Plastic Precision Transmission Drive Reduction Cylindrical Involute Duplicate Helical Spur Gear Cog-Wheel  China wholesaler Plastic Precision Transmission Drive Reduction Cylindrical Involute Duplicate Helical Spur Gear Cog-Wheel
editor by Dream 2024-05-08

China Professional Custom OEM Involute Spline Machine Drive Spur Plastic Precision Gear Cog Wheel

Product Description

Product Description

Custom OEM Involute Spline Machine Drive Spur Plastic Precision Gear Cog Wheel

Item Customized Injection and machining gears
Process Injection molding,CNC machining,
material Nylon, PA66, NYLON , ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc
Quality Control ISO9001 and ISO14001
Dimension bore tolerances -/+0.01mm
Quality standard AGMA, JIS, DIN 
Surface treatment Blackening, plated, anodizing, hard anodizing etc
Gear hardness 30 to 60 H.R.C
Size/Color Gears and parts dimensions are according to drawings from customer, and colors are customized
Surface treatment Polished or matte surface, painting, texture, vacuum aluminizing and can be stamped with logo etc.
Dimensions Tolerance ±0.01mm or more precise
Samples confirmation and approval samples shipped for confirmation and shipping cost paid by customers
Package Inner clear plastic bag/outside carton/wooden pallets/ or any other special package as per customer’s requirements.
Delivery Time Total takes 2~~8weeks usually
Shipping
 

 Usual FEDEX, UPS, DHL, TNT, EMS or base on customer’s requirement.

                       

 

Production management:

1. The workers are trained to inspect the gears and notice any defect in production in time.
2. QC will check 1pcs every 100pcs in CNC machining, and gears will meet all dimension tolerances.
3. Gears will be inspected at every step, and gears will be inspected before shipment, and all inspection records will be kept in our factory for 3 years.
4. Our sales will send you pictures at every gears production steps, and you will know the detailed production status, and you can notice any possibility of mistake, for our sales, QC and workers are keeping close watch on all production.
5. You will feel us working very carefully to assure the quality and easy to work with, 
6. we cherish every inquiry, every opportunity to make gears and parts and cherish every customer.

 QUALITY CONTROL PROCESS:
 
1)       Inspecting the raw material –IQC)
2)       Checking the details before the production line operated
3)       Have full inspection and routing inspection during mass production—In process quality control (IPQC)
4)       Checking the gears after production finished—- (FQC)
5)       Checking the gears after they are finished—–Outgoing quality control (OQC)

Service:

1. Molds designs as per customers’ gears drawing;
2. Submitting molds drawings to customers to review and confirm before mols production.
3. Providing samples with whole dimensions and cosmetic inspection report, material certification to customers.
4. Providing inspection report of important dimensions and cosmetic in batches parts.

Packing and shipment:

1. Gears are well and carefully packed in PP bags in CTNS, strong enough for express shipping, air shipment or sea shipment.
2. Air shipment, sea shipment or shipment by DHL, UPS, FedEx or TNT are availabe.
3. Trade terms: EXW, FOB HangZhou, or CIF
4. All shippings will be carefully arranged and will reach your places fast and safely.

FAQ

Q1: How to guarantee the Quality of gears and parts?
We are ISO 9001:2008 certified factory and we have the integrated system for industrial parts quality control. We have IQC (incoming quality control), 
IPQCS (in process quality control section), FQC (final quality control) and OQC (out-going quality control) to control each process of industrial parts prodution.

 Q2: What are the Advantage of your gears and parts?
Our advantage is the competitive and reasonable prices, fast delivery and high quality. Our eployees are responsible-oriented, friendly-oriented,and dilient-oriented. 
Our industrial parts products are featured by strict tolerance, smooth finish and long-life performance. 

Q3: what are our machining equipments?
Our machining equipments include plasticn injection machinies, CNC milling machines, CNC turning machines, stamping machines, hobbing machines, automatic lathe machines, tapping machines, grinding machines, cutting machines and so on. 

Q4: What shipping ways do you use?
Generally, we will use UPS DHL or FEDEX and sea shipping 

5: What materials can you process?
For plastic injection gears and parts, the materials are Nylon, PA66, NYLON with 30% glass fibre, ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc.
For metal and machining gears and parts, the materials are brass, bronze, copper, stainless steel, steel, aluminum, titanium plastic etc. 

Q6: How long is the Delivery for Your gears and parts? 
Generally , it will take us 15 working days for injection or machining, and we will try to shorten our lead time.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Machinery, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cut Gear
Toothed Portion Shape: Curved Gear
Material: Stainless Steel
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

plastic wheel

How do plastic wheels fare in terms of weight-bearing capacity compared to other materials?

Plastic wheels have weight-bearing capacity that varies depending on factors such as the type of plastic used and the wheel’s design. Compared to other materials like metal, here’s how plastic wheels generally fare in terms of weight-bearing capacity:

  • 1. Light to Medium Loads: Plastic wheels are well-suited for light to medium loads. They can typically support loads ranging from a few pounds up to several hundred pounds, depending on their design and construction. For applications such as office chairs, hand trucks, and smaller carts, plastic wheels are often sufficient.
  • 2. Heavy-Duty Loads: When it comes to heavy-duty loads, metal wheels, particularly steel and cast iron wheels, are preferred. Metal wheels can handle much heavier loads compared to plastic wheels. In industrial settings, where loads can exceed a thousand pounds or more, metal wheels provide the necessary strength and durability.
  • 3. Load Distribution: Plastic wheels may perform well in load distribution when used in sets or pairs. Distributing the load across multiple plastic wheels can increase their effective weight-bearing capacity. However, metal wheels still excel in heavy load-bearing scenarios.
  • 4. Reinforced Plastic Wheels: Some plastic wheels are designed with reinforced materials, internal structures, or additional support to enhance their weight-bearing capacity. These reinforced plastic wheels can handle heavier loads than standard plastic wheels but may not match the load capacity of metal wheels.
  • 5. Material and Design: The choice of plastic material and the wheel’s design significantly impact its load capacity. High-quality plastics like nylon and polyurethane tend to have better load-bearing capabilities compared to softer plastics like polypropylene. Additionally, factors such as wheel diameter and tread design play a role in load-bearing capacity.
  • 6. Application Considerations: The suitability of plastic wheels for weight-bearing also depends on the specific application. For applications where load capacity is a critical factor, such as heavy machinery or industrial equipment, metal wheels are typically chosen to ensure safety and reliability.

In summary, plastic wheels are suitable for light to medium loads in various applications. They offer benefits such as corrosion resistance, quiet operation, and floor protection. However, for heavy-duty applications with substantial loads, metal wheels, particularly steel and cast iron wheels, are preferred due to their superior weight-bearing capacity and durability.

plastic wheel

How does the choice of plastic wheels affect the overall performance and reliability of rolling systems?

The choice of plastic wheels significantly impacts the overall performance and reliability of rolling systems across various applications. Here’s how the selection of plastic wheels influences these factors:

  • 1. Load Capacity: The choice of plastic wheels with the appropriate load capacity is essential. Wheels that can adequately support the intended loads ensure the system’s reliability and prevent premature wear or failure due to overloading.
  • 2. Material Selection: Different plastic materials offer varying levels of durability, resistance to environmental factors, and chemical resistance. Selecting the right plastic material for the specific application ensures long-term reliability and performance.
  • 3. Smooth Rolling: High-quality plastic wheels with precision bearings offer smooth and consistent rolling motion. This smoothness improves the efficiency and reliability of rolling systems, contributing to reduced wear and lower maintenance requirements.
  • 4. Noise Reduction: Plastic wheels are known for their quiet operation due to low friction and noise-dampening properties. Choosing plastic wheels with noise reduction features enhances the comfort and usability of the rolling system, particularly in noise-sensitive environments.
  • 5. Floor Protection: Plastic wheels are less likely to damage or mark flooring surfaces compared to metal or rubber wheels. This protection ensures the reliability of indoor rolling systems by preserving the appearance and integrity of floors.
  • 6. Resistance to Environmental Factors: Plastic wheels can be selected based on their resistance to environmental conditions, such as moisture, chemicals, and temperature extremes. Choosing wheels with appropriate resistance ensures reliable operation in challenging environments.
  • 7. Longevity: High-quality plastic wheels are designed for durability and extended service life. They resist wear and degradation, reducing the frequency of replacements and enhancing the long-term reliability of rolling systems.
  • 8. Weight Reduction: Plastic wheels are often lighter than metal alternatives. This weight reduction can improve the efficiency of rolling systems by reducing energy consumption, especially in applications like automotive and aerospace.
  • 9. Customization: Plastic wheels can be customized to meet specific requirements, including size, load capacity, and tread design. Customization ensures that the wheels are optimized for the unique needs of the rolling system, enhancing overall performance and reliability.
  • 10. Safety: Properly selected plastic wheels provide stability and safety to rolling systems, reducing the risk of accidents, equipment damage, and injuries. Reliability in safety-critical applications is paramount.

In summary, the choice of plastic wheels plays a pivotal role in determining the overall performance and reliability of rolling systems. Factors such as load capacity, material selection, smooth rolling, noise reduction, floor protection, resistance to environmental factors, longevity, weight reduction, customization, and safety considerations all influence the system’s ability to operate efficiently and dependably.

plastic wheel

Can you describe the factors to consider when selecting plastic wheels for specific applications?

Selecting the right plastic wheels for specific applications involves considering several crucial factors to ensure optimal performance and durability. Here are the key factors to keep in mind:

  • 1. Load Capacity: Determine the weight that the wheels will need to support in your application. Choose wheels with a load capacity that comfortably exceeds the maximum expected load to prevent overloading and premature wear.
  • 2. Wheel Diameter: The diameter of the wheel affects its stability, ease of rolling, and ability to overcome obstacles. Select a wheel diameter that suits the terrain and surface conditions in your application.
  • 3. Tread Design: Consider the tread pattern on the wheel. Smooth treads offer lower rolling resistance, while treaded or ribbed designs provide better traction. Choose the tread type that aligns with your application’s requirements.
  • 4. Material Selection: Plastic wheels are available in various materials, such as polyurethane, polypropylene, and nylon. The choice of material should consider factors like durability, impact resistance, chemical resistance, and temperature resistance based on your application’s environment.
  • 5. Bearing Type: Determine the bearing type used in the wheels. Precision bearings, like ball bearings or roller bearings, reduce friction and ensure smooth rolling. Choose bearings appropriate for your application’s load and usage frequency.
  • 6. Environment: Assess the operating environment. Consider factors such as exposure to moisture, chemicals, extreme temperatures, and potential corrosion. Select wheels that are suitable for the conditions they will encounter.
  • 7. Floor Protection: If your application involves rolling on delicate flooring, consider wheels with softer materials or non-marking properties to protect the floor from damage or marking.
  • 8. Mobility and Maneuverability: Evaluate the required mobility and maneuverability of your equipment or vehicle. Swivel casters may be needed for tight spaces, while fixed wheels offer stability in straight-line movement.
  • 9. Noise Level: Consider the noise level generated by the wheels. Some applications, like office furniture, require quiet operation. Choose wheels designed to minimize noise if noise is a concern.
  • 10. Maintenance: Assess the maintenance requirements of the wheels. Some wheels may require regular lubrication or cleaning, while others are low-maintenance. Ensure that the maintenance demands align with your operational capabilities.
  • 11. Mounting and Attachment: Check the compatibility of the wheel’s mounting and attachment method with your equipment or vehicle. The design should securely attach to prevent wobbling or detachment.
  • 12. Budget: Consider your budget constraints. Different types of plastic wheels come at various price points. Balance your budget with the need for quality and durability.

By carefully evaluating these factors and selecting plastic wheels that align with your specific application’s requirements, you can ensure that your equipment or vehicle operates optimally, efficiently, and safely.

China Professional Custom OEM Involute Spline Machine Drive Spur Plastic Precision Gear Cog Wheel  China Professional Custom OEM Involute Spline Machine Drive Spur Plastic Precision Gear Cog Wheel
editor by Dream 2024-04-25

China Hot selling Factory Price High Precision Low Noise Full Metal Minor Diastema KAF Series Bevel Helical Gear Reducer Gearbox near me supplier

Guarantee: 1year, 1 calendar year
Applicable Industries: Producing Plant, Equipment Restore Stores, Foods & Beverage Manufacturing unit, Farms, Advance Maritime Gearbox for sale MA142A 102hp Development works , Vitality & Mining
Fat (KG): one hundred thirty KG
Custom-made assist: OEM
Gearing Arrangement: Helical
Output Torque: two hundred-50000NM
Input Velocity: 300-1800rpm
Output Speed: .1-360rpm
Merchandise title: k series helical bevel reducer
Key phrase: helical bevel gearbox
Colour: as proven
Content: Metal or forged iron
Model: KAF97
Equal solution: K collection gear motor
Heat treatment method: Carburising,Quenching,Equipment Grinding
Model: huake
Variety: Helical
Packaging Particulars: Packed in cartons or pallet,or at your needs.
Port: HangZhou port

Manufacturing facility Price tag Large Precision Minimal Noise Total Metallic Slight Diastema KAF Collection Bevel Helical Gear Reducer Gearbox Brand NameHUAKEProduct NameK Helical-bevel equipment unitsMaterialSteel or forged ironWeight11Kg-1700KgColorCustomizableHeat treatmentCarburising, CZPT ZLY Type Substantial Torque Parallel Transmission Gearbox Quenching,Equipment GrindingAdvantage1.K collection spiral bevel gear reducer with tiny vibration, low sound, power saving.2.Assortment of higher high quality metal material, steel cast iron box, Best promoting gearbox velocity increaser equipment area soon after high frequency heat treatment method.

The Different Varieties of Gearboxes

There are many different types of gearboxes. Some manufacturers have far more than a single sort. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one particular pace gearbox. This write-up will also help you determine which sort of gearbox is best for your motor vehicle. And will not worry if you don’t know the terminology but. We’ll make clear every single variety in depth so that you know what you are acquiring yourself into.
gearbox

Planetary gearbox

Planetary gears have a lot of advantages. The numerous gears in a planetary gearbox mesh concurrently for the duration of procedure. As this sort of, they provide substantial efficiency and transmit high transmittable torque. These gears are broadly utilized in numerous industries and are resistant to large shock masses and demanding circumstances. CZPT is one particular of the organizations that offer you planetary gearboxes. Its merchandise do not demand unique instruments for assembly, and its scalable style minimizes basic safety stock.
Between the quite a few positive aspects of planetary gearing is its compactness and light-weight. As this kind of, it is appropriate for extensive purposes with space and bodyweight constraints. Nevertheless, to truly recognize its benefits, it is essential to realize its mechanisms. Here are some of the most frequent specifics about planetary gearing:
The planetary gearbox has two mounted gears: an enter shaft and an output shaft. Every equipment has numerous teeth that are hooked up to a carrier and rotate with the enter shaft. The carrier is linked to the output shaft. A planetary gear is mounted on both gears via a provider. The provider rotates in order to drive the planetary gear. The sun gear is usually the enter gear. The other equipment is called the outer gear.
Planetary gearboxes are extremely customizable. The dimensions, mounting, and housing alternatives fluctuate, as do the reduction ratios and input speeds. Different sorts can be created for diverse purposes and incorporate options these kinds of as electrical or mechanical preload. The ultimate design and style of a planetary gearbox can be highly personalized, primarily based on the specifications of the software. By combining engineering excellence and ongoing innovation, planetary gearboxes provide a long time of difficulties-totally free procedure.
A planetary gearbox can be both an electric motor or a manual a single. The latter has a lot more features than the former, and can be utilised in apps where area is an concern. The primary attributes of a planetary gearbox include its backlash, torque, and ratio. Secondary attributes incorporate noise, corrosion resistance, and design. A planetary gearbox is a very functional gearbox that can drive everything from simple machinery to innovative electrical programs.
gearbox

Worm reduction gearbox

The international worm reduction gearbox marketplace report compiles essential insights from the industry to help you enhance your company technique. This report will support you generate a complete organization document that will enhance your firm’s aggressive edge. To get this report, go to our web site now! Study our newest report to locate out what you can count on from the worldwide worm reduction gearbox market. Alternatively, ask for a sample copy for much more specifics. Below is a sneak peek of the report:
Worm gears are produced with distinct thread counts and are normally not matched with the CZPT regular. In basic, a single thread worm should be used with a solitary thread worm. Worm gears have both proper or left threads, and their thread rely will be different as effectively. This variety of gear is utilised to reduce the speed of a rotating shaft. The pace reduction ratio will be about fifty % if the worms have the identical thread rely as the CZPT gears.
The standard gear set transfers electrical power at the peak load level of a tooth, known as the pitchline. The worm equipment moves slowly and gradually against the wheel’s metallic surface area. The worm equipment is also much more sophisticated than the regular gear simply because the worm is sliding instead than rolling. Worm gears are tough to lubricate. Additionally, the sliding contact between the gear and worm boosts the complexity of the equipment established. They can be a great answer for applications the place sounds is a considerable factor.
The axial pitch and round pitch of the worm are equal. The ratio of these two indices establishes the velocity of transmission. For a worm reduction gearbox to operate, the axial pitch and the circular pitch should match. The pitch angle of a worm can both be still left-handed or correct-handed. The lead of a worm is the length a single thread travels in a single revolution. The guide angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears produce a lot more heat than their counterparts, so it is crucial to choose a worm reduction gearbox cautiously. You will want to choose the material and amount of lubricating oil very carefully. Worm gears are usually made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to 10 years. But they will use out – and they wear out – so you might want to take into account some other aspects.

Shaft-mounted gearbox

Shaft-mounted gearboxes are made for a variety of mining and quarry apps. Their higher trustworthiness and minimal routine maintenance make them an exceptional decision in these sorts of apps. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in 1 direction. This makes them an excellent selection for purposes where alignment accuracy is an problem. Below are some of the positive aspects of utilizing a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically created of aluminium, and occur in measurements ranging from 050 to a hundred twenty five. They feature a selection of reduction ratios and ensure the best possible efficiency in all operating circumstances. New S sequence dimensions, one hundred forty and a hundred and fifty, increase the application variety of shaft-mounted gearmotors. They are equally backed by a two-calendar year guarantee. For even better peace of thoughts, Shaft-mounted gearboxes are offered with a range of warranty choices.
The most common programs for a Shaft-mounted gearbox incorporate traction-driven purposes exactly where a minimal-velocity shaft is necessary for operation. They also are suitable for apps without having a foundation, in which the motor is mounted next to the reducer. To prevent the gear push from rotating, a torque arm is hooked up among the motor and the shaft. Little-sized shaft-mounted equipment drives are usually created without having motor mount kits, which can make them an outstanding choice for conveying gentle loads.
An additional crucial characteristic of a Shaft-mounted gearbox is its mounting situation. The reduced motion through the push is redirected by way of the shaft, making additional forces. These extra forces can influence the functionality of the gearbox, triggering vibrations and noise. For that reason, it is essential to change worn or damaged belts on a standard foundation. Additional, shaft-mounted gearboxes can be impacted by issues with other parts and amplify vibrations.
gearbox

1 pace gearbox

CZPT Team Factors produces one particular velocity gearboxes. These transmissions are made in the CZPT Group’s Kassel plant. They are compact and robust, and are created for easy integration. The Bosch Rexroth GD1 one-speed gearbox is straightforward to set up horizontally or vertically. The Plug and Drive method integrates the gearbox with the existing cooling system. There are numerous other benefits to this gearbox.
With an ID.3 electrical drive motor, the greatest torque is sent at sixteen,000 rpm. This solitary-velocity transmission gives high energy density and superb sounds-reduction, creating it best for electric automobiles. The e-drive motor is incredibly silent and calls for precision producing. The e-drive motor also permits a wide variety of driving conditions. It can reverse when required, and reaches its greatest velocity at 16,000.
The one-pace gearbox is a normal feature on most electric vehicles. Some electric powered autos, such as the Porsche Taycan, will be geared up with a two-speed gearbox. This gearbox gives a lot more top speed and assortment, but it is more complex than a standard solitary-velocity gearbox. CZPT doesn’t need to include complexity to its electric powered vehicles. Right after all, a 355 horsepower loved ones wagon is not probably to want a twin-speed gearbox.
In addition to simplifying the transmission, the patent promises also address enhancements in structural design. Fig. 5 shows a schematic illustration of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged among partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also type a last-shelf equipment.
One more advantage of the patent claim is that it offers many purposeful freedoms, which is particularly useful in the design of an automobile. A single of the patent claims identifies a tosatzlicher center equipment that enables a driver to change between second and 3rd gears, with a one gearbox. In a conventional one particular-speed transmission, the tosatzlicher middle gear is connected to the 2nd and first component gearbox. The latter has a 2nd and third equipment.

China Hot selling Factory Price High Precision Low Noise Full Metal Minor Diastema KAF Series Bevel Helical Gear Reducer Gearbox  near me supplier China Hot selling Factory Price High Precision Low Noise Full Metal Minor Diastema KAF Series Bevel Helical Gear Reducer Gearbox  near me supplier