Product Description
Product Description
Machine Nylon Drive Transmission Injection Plastic Toothed Cylindrical Straight Spur Gear Cog-Wheel
| Item | Customized Injection and machining gears | |
| Process | Injection molding,CNC machining, | |
| material | Nylon, PA66, NYLON , ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc | |
| Quality Control | ISO9001 and ISO14001 | |
| Dimension bore tolerances | -/+0.01mm | |
| Quality standard | AGMA, JIS, DIN | |
| Surface treatment | Blackening, plated, anodizing, hard anodizing etc | |
| Gear hardness | 30 to 60 H.R.C | |
| Size/Color | Gears and parts dimensions are according to drawings from customer, and colors are customized | |
| Surface treatment | Polished or matte surface, painting, texture, vacuum aluminizing and can be stamped with logo etc. | |
| Dimensions Tolerance | ±0.01mm or more precise | |
| Samples confirmation and approval | samples shipped for confirmation and shipping cost paid by customers | |
| Package | Inner clear plastic bag/outside carton/wooden pallets/ or any other special package as per customer’s requirements. | |
| Delivery Time | Total takes 2~~8weeks usually | |
| Shipping |
Usual FEDEX, UPS, DHL, TNT, EMS or base on customer’s requirement. |
Production management:
1. The workers are trained to inspect the gears and notice any defect in production in time.
2. QC will check 1pcs every 100pcs in CNC machining, and gears will meet all dimension tolerances.
3. Gears will be inspected at every step, and gears will be inspected before shipment, and all inspection records will be kept in our factory for 3 years.
4. Our sales will send you pictures at every gears production steps, and you will know the detailed production status, and you can notice any possibility of mistake, for our sales, QC and workers are keeping close watch on all production.
5. You will feel us working very carefully to assure the quality and easy to work with,
6. we cherish every inquiry, every opportunity to make gears and parts and cherish every customer.
QUALITY CONTROL PROCESS:
1) Inspecting the raw material –IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control (IPQC)
4) Checking the gears after production finished—- (FQC)
5) Checking the gears after they are finished—–Outgoing quality control (OQC)
Service:
1. Molds designs as per customers’ gears drawing;
2. Submitting molds drawings to customers to review and confirm before mols production.
3. Providing samples with whole dimensions and cosmetic inspection report, material certification to customers.
4. Providing inspection report of important dimensions and cosmetic in batches parts.
Packing and shipment:
1. Gears are well and carefully packed in PP bags in CTNS, strong enough for express shipping, air shipment or sea shipment.
2. Air shipment, sea shipment or shipment by DHL, UPS, FedEx or TNT are availabe.
3. Trade terms: EXW, FOB HangZhou, or CIF
4. All shippings will be carefully arranged and will reach your places fast and safely.
FAQ
Q1: How to guarantee the Quality of gears and parts?
We are ISO 9001:2008 certified factory and we have the integrated system for industrial parts quality control. We have IQC (incoming quality control),
IPQCS (in process quality control section), FQC (final quality control) and OQC (out-going quality control) to control each process of industrial parts prodution.
Q2: What are the Advantage of your gears and parts?
Our advantage is the competitive and reasonable prices, fast delivery and high quality. Our eployees are responsible-oriented, friendly-oriented,and dilient-oriented.
Our industrial parts products are featured by strict tolerance, smooth finish and long-life performance.
Q3: what are our machining equipments?
Our machining equipments include plasticn injection machinies, CNC milling machines, CNC turning machines, stamping machines, hobbing machines, automatic lathe machines, tapping machines, grinding machines, cutting machines and so on.
Q4: What shipping ways do you use?
Generally, we will use UPS DHL or FEDEX and sea shipping
5: What materials can you process?
For plastic injection gears and parts, the materials are Nylon, PA66, NYLON with 30% glass fibre, ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc.
For metal and machining gears and parts, the materials are brass, bronze, copper, stainless steel, steel, aluminum, titanium plastic etc.
Q6: How long is the Delivery for Your gears and parts?
Generally , it will take us 15 working days for injection or machining, and we will try to shorten our lead time.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Machinery, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Curved Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
Can you provide examples of products or machinery that commonly use plastic wheels?
Plastic wheels are used in a wide range of products and machinery across various industries due to their versatility and unique qualities. Here are examples of products and machinery that commonly use plastic wheels:
- 1. Office Furniture: Office chairs often feature plastic caster wheels for smooth and quiet movement on office floors.
- 2. Material Handling Equipment: Hand trucks, dollies, and carts used in warehouses and distribution centers frequently use plastic wheels to transport goods efficiently.
- 3. Lawn and Garden Equipment: Lawnmowers, garden carts, and wheelbarrows are equipped with plastic wheels for easy maneuverability on lawns and uneven terrain.
- 4. Retail and Shopping Carts: Shopping carts in supermarkets and retail stores typically have plastic wheels for easy navigation through aisles.
- 5. Medical Equipment: Hospital beds, medical carts, and mobility aids often incorporate plastic wheels, as they are easy to clean and resist corrosion.
- 6. Aerospace Ground Support: Ground support equipment at airports, including baggage carts and maintenance vehicles, may use plastic wheels for their lightweight properties.
- 7. Food and Beverage Handling: Food service equipment, such as serving trolleys and food processing machinery, often feature plastic wheels due to their resistance to moisture and corrosion.
- 8. Recreational Vehicles (RVs): RV leveling jacks and stabilizers utilize plastic wheels to provide stability and ease of adjustment when parked.
- 9. DIY and Home Improvement Tools: Hand trucks, utility carts, and toolboxes used for DIY and home improvement projects may have plastic wheels for ease of movement.
- 10. Industrial Machinery: Some industrial machines and equipment incorporate plastic wheels to facilitate movement and protect factory floors.
- 11. Conveyor Systems: Conveyor systems in manufacturing and logistics often use plastic wheels to support the movement of goods along production lines.
- 12. Skateboards and Skateboarding Equipment: Skateboard wheels are typically made of plastic, offering various sizes and hardness levels to suit different riding styles.
- 13. Boat Trailer Rollers: Rollers on boat trailers are commonly made of plastic, as they resist corrosion when exposed to water and provide smooth boat launching and retrieval.
- 14. Gate Hardware: Some gate wheels and sliding door systems feature plastic wheels for smooth operation and reduced noise.
These examples demonstrate the widespread use of plastic wheels in diverse applications, emphasizing their adaptability and suitability for various industries and products.
What considerations should be taken into account when using plastic wheels in different environments?
Using plastic wheels in various environments requires careful consideration of factors to ensure optimal performance and longevity. Here are key considerations when using plastic wheels in different settings:
- 1. Load Capacity: Determine the weight-bearing capacity required for your specific application. Ensure that the plastic wheels you choose can handle the anticipated loads without deformation or failure.
- 2. Material Selection: Select the appropriate plastic material for the environment. Different plastics offer varying levels of resistance to chemicals, moisture, temperature extremes, and UV exposure. Choose a material that aligns with the conditions in which the wheels will operate.
- 3. Temperature Range: Consider the temperature range of the environment. Some plastic materials may become brittle in cold conditions or soften in high heat. Ensure that the selected plastic wheels are suitable for the expected temperature extremes.
- 4. Chemical Exposure: Evaluate whether the wheels will come into contact with chemicals, solvents, or corrosive substances. Choose plastic materials with high chemical resistance to prevent degradation or weakening of the wheels.
- 5. Moisture and Humidity: If the environment is humid or wet, opt for plastic wheels that are moisture-resistant and do not absorb water. This prevents swelling or degradation of the wheels in damp conditions.
- 6. Surface Conditions: Consider the condition of the surfaces the wheels will roll on. Ensure that the flooring or terrain is free from sharp objects, debris, or obstacles that could cause premature wear or damage to the wheels.
- 7. Floor Protection: In indoor environments, choose plastic wheels that do not mark or damage flooring surfaces. Non-marking wheels are essential for preserving the appearance of floors.
- 8. Noise Levels: Assess the noise requirements of the environment. If noise reduction is a priority, select plastic wheels known for their quiet operation, and consider noise-dampening design features.
- 9. Customization: Determine if customization is necessary. Some applications may benefit from wheels with specific tread patterns, sizes, or load ratings. Customization allows you to tailor the wheels to your exact requirements.
- 10. Safety: Prioritize safety considerations, especially in industrial or automotive settings. Ensure that the chosen plastic wheels provide stability and do not compromise safety when handling heavy loads or operating in challenging conditions.
- 11. Maintenance: Plan for regular maintenance and inspections of the wheels based on the environment’s demands. Follow manufacturer guidelines for maintenance practices to extend wheel life and ensure continued functionality.
- 12. Compatibility: Ensure that the plastic wheels are compatible with the equipment or vehicles they will be installed on. Consider factors like wheel size, attachment mechanisms, and load distribution to avoid compatibility issues.
- 13. Regulatory Compliance: In some industries, compliance with specific regulations or standards may be necessary. Ensure that the plastic wheels meet any relevant industry standards or certifications.
By carefully assessing and addressing these considerations, you can make informed decisions when using plastic wheels in diverse environments, optimizing their performance, and ensuring their suitability for the specific conditions they will encounter.
What are the different types and sizes of plastic wheels available in the market?
The market offers a variety of plastic wheels, each designed for specific applications and available in various sizes. Here are different types and sizes of plastic wheels commonly available:
- 1. Caster Wheels: Caster wheels are used for mobility and swiveling in a wide range of applications. They come in sizes ranging from small, furniture casters to large, heavy-duty industrial casters.
- 2. Hand Truck Wheels: These wheels are commonly used on hand trucks and dollies for moving heavy loads. They are available in sizes such as 8-inch, 10-inch, and 12-inch diameters.
- 3. Trolley Wheels: Trolley wheels are used on material handling carts and trolleys. They come in various sizes, including 4-inch, 5-inch, and 6-inch diameters.
- 4. Lawnmower Wheels: These wheels are designed for lawnmowers and other outdoor equipment. They are available in sizes like 8-inch, 10-inch, and 12-inch diameters.
- 5. Office Chair Casters: Office chair casters come in different sizes to fit various chair bases. Common sizes include 2-inch, 2.5-inch, and 3-inch diameters.
- 6. Heavy-Duty Industrial Wheels: These wheels are used in industrial and manufacturing settings. They are available in larger sizes, such as 6 inches, 8 inches, and even up to 12 inches or more in diameter.
- 7. Skateboard Wheels: Plastic skateboard wheels come in various sizes, typically ranging from 50mm to 60mm in diameter, with different hardness levels for different riding styles.
- 8. Conveyor Wheels: Conveyor wheels are used in material handling and conveyor systems. They come in sizes suitable for specific conveyor designs and loads.
- 9. V-Groove Wheels: V-groove wheels are designed for use on tracks or grooves. They come in sizes suitable for different track profiles and load capacities.
- 10. Trailer Jack Wheels: Trailer jack wheels are used for trailer jacks and stabilizers. They come in sizes such as 6-inch, 8-inch, and 10-inch diameters.
- 11. Light-Duty Wheels: These wheels are used in various light-duty applications, such as small carts and furniture. They are available in sizes ranging from 1 inch to 6 inches in diameter.
- 12. Specialized Wheels: Some plastic wheels are designed for specific applications, such as luggage wheels, boat trailer rollers, and gate wheels. Their sizes vary depending on the intended use.
The availability of plastic wheels in different types and sizes allows them to cater to a wide range of industries and applications. When selecting a plastic wheel, it’s essential to consider factors like load capacity, wheel diameter, tread design, and material to ensure it meets the requirements of the specific use case.
editor by Dream 2024-05-17
China wholesaler Starter Machine Transmission Precision Custom Duplicate Injection Plastic Toothed Spur CHINAMFG
Product Description
Product Description
Starter Machine Transmission Precision Custom duplicate Injection Plastic Toothed Spur Gear Wheel
| Item | Customized Injection and machining gears | |
| Process | Injection molding,CNC machining, | |
| material | Nylon, PA66, NYLON , ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc | |
| Quality Control | ISO9001 and ISO14001 | |
| Dimension bore tolerances | -/+0.01mm | |
| Quality standard | AGMA, JIS, DIN | |
| Surface treatment | Blackening, plated, anodizing, hard anodizing etc | |
| Gear hardness | 30 to 60 H.R.C | |
| Size/Color | Gears and parts dimensions are according to drawings from customer, and colors are customized | |
| Surface treatment | Polished or matte surface, painting, texture, vacuum aluminizing and can be stamped with logo etc. | |
| Dimensions Tolerance | ±0.01mm or more precise | |
| Samples confirmation and approval | samples shipped for confirmation and shipping cost paid by customers | |
| Package | Inner clear plastic bag/outside carton/wooden pallets/ or any other special package as per customer’s requirements. | |
| Delivery Time | Total takes 2~~8weeks usually | |
| Shipping |
Usual FEDEX, UPS, DHL, TNT, EMS or base on customer’s requirement. |
Production management:
1. The workers are trained to inspect the gears and notice any defect in production in time.
2. QC will check 1pcs every 100pcs in CNC machining, and gears will meet all dimension tolerances.
3. Gears will be inspected at every step, and gears will be inspected before shipment, and all inspection records will be kept in our factory for 3 years.
4. Our sales will send you pictures at every gears production steps, and you will know the detailed production status, and you can notice any possibility of mistake, for our sales, QC and workers are keeping close watch on all production.
5. You will feel us working very carefully to assure the quality and easy to work with,
6. we cherish every inquiry, every opportunity to make gears and parts and cherish every customer.
QUALITY CONTROL PROCESS:
1) Inspecting the raw material –IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control (IPQC)
4) Checking the gears after production finished—- (FQC)
5) Checking the gears after they are finished—–Outgoing quality control (OQC)
Service:
1. Molds designs as per customers’ gears drawing;
2. Submitting molds drawings to customers to review and confirm before mols production.
3. Providing samples with whole dimensions and cosmetic inspection report, material certification to customers.
4. Providing inspection report of important dimensions and cosmetic in batches parts.
Packing and shipment:
1. Gears are well and carefully packed in PP bags in CTNS, strong enough for express shipping, air shipment or sea shipment.
2. Air shipment, sea shipment or shipment by DHL, UPS, FedEx or TNT are availabe.
3. Trade terms: EXW, FOB HangZhou, or CIF
4. All shippings will be carefully arranged and will reach your places fast and safely.
FAQ
Q1: How to guarantee the Quality of gears and parts?
We are ISO 9001:2008 certified factory and we have the integrated system for industrial parts quality control. We have IQC (incoming quality control),
IPQCS (in process quality control section), FQC (final quality control) and OQC (out-going quality control) to control each process of industrial parts prodution.
Q2: What are the Advantage of your gears and parts?
Our advantage is the competitive and reasonable prices, fast delivery and high quality. Our eployees are responsible-oriented, friendly-oriented,and dilient-oriented.
Our industrial parts products are featured by strict tolerance, smooth finish and long-life performance.
Q3: what are our machining equipments?
Our machining equipments include plasticn injection machinies, CNC milling machines, CNC turning machines, stamping machines, hobbing machines, automatic lathe machines, tapping machines, grinding machines, cutting machines and so on.
Q4: What shipping ways do you use?
Generally, we will use UPS DHL or FEDEX and sea shipping
5: What materials can you process?
For plastic injection gears and parts, the materials are Nylon, PA66, NYLON with 30% glass fibre, ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc.
For metal and machining gears and parts, the materials are brass, bronze, copper, stainless steel, steel, aluminum, titanium plastic etc.
Q6: How long is the Delivery for Your gears and parts?
Generally , it will take us 15 working days for injection or machining, and we will try to shorten our lead time.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Machinery, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Curved Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
What maintenance practices are recommended for plastic wheels to ensure optimal functionality?
Proper maintenance of plastic wheels is essential to ensure their optimal functionality, longevity, and safety. Here are recommended maintenance practices for plastic wheels:
- 1. Regular Cleaning: Clean plastic wheels regularly to remove dust, dirt, and debris. Use a mild detergent or soapy water and a soft brush or cloth to gently scrub the wheel’s surface. Rinse thoroughly and allow the wheels to dry completely.
- 2. Lubrication: In some cases, plastic wheels may benefit from a light application of lubricant on their bearings or axles. Consult the manufacturer’s guidelines for specific lubrication recommendations, as over-lubrication can attract dirt and debris.
- 3. Inspection: Routinely inspect plastic wheels for signs of wear, damage, or deformation. Look for cracks, chips, or irregularities in the wheel’s surface. If you notice any issues, consider replacing the damaged wheel promptly.
- 4. Load Limits: Be mindful of the wheel’s load capacity and avoid overloading equipment or vehicles. Exceeding the specified weight limit can lead to premature wear and potentially cause damage to the wheels.
- 5. Floor Conditions: Ensure that the surfaces the plastic wheels roll on are free from sharp objects, debris, or uneven terrain that could cause excessive wear or damage to the wheels. Smooth and clean floors contribute to longer wheel life.
- 6. Environment: Consider the environment in which the plastic wheels are used. Some chemicals or abrasive substances may accelerate wear. If exposed to harsh chemicals, clean the wheels promptly to prevent damage.
- 7. Temperature: Be aware of temperature extremes. Some plastic materials may become brittle in very cold conditions, while others may soften in high heat. Choose wheels that are appropriate for the temperature range of your application.
- 8. Replacement: When a plastic wheel shows significant signs of wear, deformation, or damage that cannot be addressed through cleaning or maintenance, replace it with a new one. Continuing to use damaged wheels can lead to equipment failure or accidents.
- 9. Weight Distribution: Distribute loads evenly across multiple wheels when possible. Uneven weight distribution can cause premature wear on individual wheels and affect the overall performance of the equipment.
- 10. Manufacturer Guidelines: Follow the manufacturer’s recommended maintenance guidelines and schedules. Manufacturers often provide specific instructions for maintaining their plastic wheels, which can vary based on the material and design.
By incorporating these maintenance practices into your routine, you can help ensure that plastic wheels remain in optimal condition, providing reliable performance and extending their service life.
Can you share tips for selecting the right plastic wheels based on specific industry requirements?
Selecting the right plastic wheels based on specific industry requirements is essential for optimal performance and reliability. Here are tips to guide your selection process:
- 1. Identify Load Requirements: Determine the maximum load capacity your plastic wheels need to support. Consider potential variations in load and choose wheels with a suitable load rating to ensure safe operation.
- 2. Evaluate Material Compatibility: Assess the environmental conditions your plastic wheels will encounter. Choose materials that are compatible with the industry’s specific environment, such as chemical resistance for manufacturing or moisture resistance for healthcare settings.
- 3. Consider Temperature Range: If your industry operates in extreme temperatures, select plastic wheels that can withstand the temperature range without deformation or loss of performance.
- 4. Prioritize Floor Protection: In indoor or commercial settings, prioritize wheels that won’t mark or damage flooring surfaces. Non-marking and floor-protective wheels are crucial in environments like hospitality and retail.
- 5. Noise Sensitivity: If noise reduction is a concern, opt for plastic wheels known for their quiet operation. Quiet wheels are ideal for office equipment, libraries, and healthcare environments where noise levels are critical.
- 6. Durability and Longevity: Consider the expected service life of the wheels. High-quality plastic wheels with durable materials and construction will reduce maintenance and replacement costs over time.
- 7. Assess Chemical Resistance: In industries where exposure to chemicals is common, select plastic wheels with excellent chemical resistance. This ensures that the wheels won’t degrade or weaken when exposed to corrosive substances.
- 8. Evaluate Impact Resistance: Industries involving heavy equipment or potential impacts should prioritize plastic wheels that can withstand shock and impact without cracking or breaking.
- 9. Customization: Determine if your industry requires customized wheel specifications, such as specific sizes, load capacities, or tread patterns. Customization ensures that the wheels meet precise industry needs.
- 10. Regulatory Compliance: Some industries have specific regulations or standards for wheel materials and performance. Ensure that your selected plastic wheels comply with these requirements to maintain industry standards.
- 11. Test Performance: Whenever possible, conduct performance tests to evaluate how the plastic wheels perform under actual industry-specific conditions. This real-world testing helps ensure that the chosen wheels meet your requirements.
- 12. Prioritize Safety: In industries where safety is paramount, select wheels that provide stability and reliability. Safety-critical applications should never compromise on wheel quality.
- 13. Consider Weight Reduction: In industries where weight reduction is desirable, opt for lightweight plastic wheels. Reduced weight can improve energy efficiency, especially in applications like aerospace or automotive.
By considering these industry-specific factors and tips, you can make informed decisions when selecting plastic wheels that best meet the requirements of your particular industry. This ensures that your equipment and systems operate efficiently and reliably in their respective environments.
In what scenarios are plastic wheels commonly used, and how do they compare to metal wheels?
Plastic wheels find common usage in various scenarios due to their unique characteristics. Here are scenarios where plastic wheels are commonly used, along with a comparison to metal wheels:
- 1. Indoor Material Handling: Plastic wheels are often preferred for indoor material handling equipment, such as carts and dollies. They offer quiet and smooth operation, making them suitable for use in warehouses and factories. Compared to metal wheels, plastic wheels are quieter and less likely to damage indoor flooring.
- 2. Office Furniture: Plastic wheels are commonly used on office chairs and furniture. They provide ease of movement, floor protection, and a quiet glide. In contrast, metal wheels can be noisy and may damage flooring surfaces.
- 3. Light-Duty Automotive Applications: In automotive applications, plastic wheels are used for lightweight components like automotive jacks and tool carts. They offer a balance of durability, weight savings, and cost-effectiveness. Metal wheels, on the other hand, are used for heavy-duty automotive applications.
- 4. Retail and Shopping Carts: Plastic wheels are standard in retail and shopping cart applications. They provide a smooth and quiet shopping experience and reduce the effort required to push carts. Metal wheels are less common in this scenario due to their noise and potential to damage store floors.
- 5. Medical Equipment: Plastic wheels are used in medical equipment, where cleanliness, non-corrosiveness, and ease of cleaning are essential. Metal wheels may not be suitable due to corrosion concerns and potential difficulty in sterilization.
- 6. Aerospace Ground Support: In the aerospace industry, plastic wheels are used in ground support equipment, maintenance carts, and aircraft cabin service carts. Their lightweight construction is advantageous for handling equipment around aircraft. Metal wheels are used in some heavy-duty ground support applications.
- 7. Food and Beverage Handling: Plastic wheels are used in food service equipment, as they resist moisture and corrosion. They are ideal for food carts, serving trolleys, and food processing machinery. Metal wheels may not be suitable in food handling due to corrosion risks.
- 8. Recreational Vehicles (RVs) and Trailers: Plastic wheels are used in RV leveling jacks and trailer jacks. They provide stability and ease of adjustment for leveling RVs and trailers when parked. Metal wheels are not common in these applications.
- 9. DIY and Home Improvement: Plastic wheels are used in DIY projects and home improvement applications, such as hand trucks and utility carts. They offer ease of movement and floor protection. Metal wheels are less favored in these scenarios due to potential noise and floor damage.
When comparing plastic wheels to metal wheels, the choice depends on factors like load capacity, durability, noise level, and the specific application’s requirements. Plastic wheels excel in scenarios where lightweight, quiet operation, and floor protection are essential, while metal wheels are preferred for heavy-duty applications with high load requirements.
editor by Dream 2024-05-10
China Professional Custom OEM Machine Drive Injection Plastic Toothed Cylindrical Spur Gear Cog Wheel
Product Description
Product Description
Custom OEM Machine Drive Injection Plastic Toothed Cylindrical Spur Gear Cog Wheel
| Item | Customized Injection and machining gears | |
| Process | Injection molding,CNC machining, | |
| material | Nylon, PA66, NYLON , ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc | |
| Quality Control | ISO9001 and ISO14001 | |
| Dimension bore tolerances | -/+0.01mm | |
| Quality standard | AGMA, JIS, DIN | |
| Surface treatment | Blackening, plated, anodizing, hard anodizing etc | |
| Gear hardness | 30 to 60 H.R.C | |
| Size/Color | Gears and parts dimensions are according to drawings from customer, and colors are customized | |
| Surface treatment | Polished or matte surface, painting, texture, vacuum aluminizing and can be stamped with logo etc. | |
| Dimensions Tolerance | ±0.01mm or more precise | |
| Samples confirmation and approval | samples shipped for confirmation and shipping cost paid by customers | |
| Package | Inner clear plastic bag/outside carton/wooden pallets/ or any other special package as per customer’s requirements. | |
| Delivery Time | Total takes 2~~8weeks usually | |
| Shipping |
Usual FEDEX, UPS, DHL, TNT, EMS or base on customer’s requirement. |
Production management:
1. The workers are trained to inspect the gears and notice any defect in production in time.
2. QC will check 1pcs every 100pcs in CNC machining, and gears will meet all dimension tolerances.
3. Gears will be inspected at every step, and gears will be inspected before shipment, and all inspection records will be kept in our factory for 3 years.
4. Our sales will send you pictures at every gears production steps, and you will know the detailed production status, and you can notice any possibility of mistake, for our sales, QC and workers are keeping close watch on all production.
5. You will feel us working very carefully to assure the quality and easy to work with,
6. we cherish every inquiry, every opportunity to make gears and parts and cherish every customer.
QUALITY CONTROL PROCESS:
1) Inspecting the raw material –IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control (IPQC)
4) Checking the gears after production finished—- (FQC)
5) Checking the gears after they are finished—–Outgoing quality control (OQC)
Service:
1. Molds designs as per customers’ gears drawing;
2. Submitting molds drawings to customers to review and confirm before mols production.
3. Providing samples with whole dimensions and cosmetic inspection report, material certification to customers.
4. Providing inspection report of important dimensions and cosmetic in batches parts.
Packing and shipment:
1. Gears are well and carefully packed in PP bags in CTNS, strong enough for express shipping, air shipment or sea shipment.
2. Air shipment, sea shipment or shipment by DHL, UPS, FedEx or TNT are availabe.
3. Trade terms: EXW, FOB HangZhou, or CIF
4. All shippings will be carefully arranged and will reach your places fast and safely.
FAQ
Q1: How to guarantee the Quality of gears and parts?
We are ISO 9001:2008 certified factory and we have the integrated system for industrial parts quality control. We have IQC (incoming quality control),
IPQCS (in process quality control section), FQC (final quality control) and OQC (out-going quality control) to control each process of industrial parts prodution.
Q2: What are the Advantage of your gears and parts?
Our advantage is the competitive and reasonable prices, fast delivery and high quality. Our eployees are responsible-oriented, friendly-oriented,and dilient-oriented.
Our industrial parts products are featured by strict tolerance, smooth finish and long-life performance.
Q3: what are our machining equipments?
Our machining equipments include plasticn injection machinies, CNC milling machines, CNC turning machines, stamping machines, hobbing machines, automatic lathe machines, tapping machines, grinding machines, cutting machines and so on.
Q4: What shipping ways do you use?
Generally, we will use UPS DHL or FEDEX and sea shipping
5: What materials can you process?
For plastic injection gears and parts, the materials are Nylon, PA66, NYLON with 30% glass fibre, ABS, PP,PC,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc.
For metal and machining gears and parts, the materials are brass, bronze, copper, stainless steel, steel, aluminum, titanium plastic etc.
Q6: How long is the Delivery for Your gears and parts?
Generally , it will take us 15 working days for injection or machining, and we will try to shorten our lead time.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Machinery, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Curved Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
What maintenance practices are recommended for plastic wheels to ensure optimal functionality?
Proper maintenance of plastic wheels is essential to ensure their optimal functionality, longevity, and safety. Here are recommended maintenance practices for plastic wheels:
- 1. Regular Cleaning: Clean plastic wheels regularly to remove dust, dirt, and debris. Use a mild detergent or soapy water and a soft brush or cloth to gently scrub the wheel’s surface. Rinse thoroughly and allow the wheels to dry completely.
- 2. Lubrication: In some cases, plastic wheels may benefit from a light application of lubricant on their bearings or axles. Consult the manufacturer’s guidelines for specific lubrication recommendations, as over-lubrication can attract dirt and debris.
- 3. Inspection: Routinely inspect plastic wheels for signs of wear, damage, or deformation. Look for cracks, chips, or irregularities in the wheel’s surface. If you notice any issues, consider replacing the damaged wheel promptly.
- 4. Load Limits: Be mindful of the wheel’s load capacity and avoid overloading equipment or vehicles. Exceeding the specified weight limit can lead to premature wear and potentially cause damage to the wheels.
- 5. Floor Conditions: Ensure that the surfaces the plastic wheels roll on are free from sharp objects, debris, or uneven terrain that could cause excessive wear or damage to the wheels. Smooth and clean floors contribute to longer wheel life.
- 6. Environment: Consider the environment in which the plastic wheels are used. Some chemicals or abrasive substances may accelerate wear. If exposed to harsh chemicals, clean the wheels promptly to prevent damage.
- 7. Temperature: Be aware of temperature extremes. Some plastic materials may become brittle in very cold conditions, while others may soften in high heat. Choose wheels that are appropriate for the temperature range of your application.
- 8. Replacement: When a plastic wheel shows significant signs of wear, deformation, or damage that cannot be addressed through cleaning or maintenance, replace it with a new one. Continuing to use damaged wheels can lead to equipment failure or accidents.
- 9. Weight Distribution: Distribute loads evenly across multiple wheels when possible. Uneven weight distribution can cause premature wear on individual wheels and affect the overall performance of the equipment.
- 10. Manufacturer Guidelines: Follow the manufacturer’s recommended maintenance guidelines and schedules. Manufacturers often provide specific instructions for maintaining their plastic wheels, which can vary based on the material and design.
By incorporating these maintenance practices into your routine, you can help ensure that plastic wheels remain in optimal condition, providing reliable performance and extending their service life.
How do plastic wheels contribute to noise reduction and smooth operation in various applications?
Plastic wheels play a significant role in reducing noise and ensuring smooth operation in a wide range of applications across various industries. Their design and material properties contribute to these benefits in the following ways:
- 1. Low Friction: Plastic wheels typically have low friction coefficients when in contact with surfaces. This characteristic minimizes the generation of frictional noise during movement. As a result, plastic wheels roll quietly and smoothly.
- 2. Precision Bearings: Many plastic wheel assemblies feature precision ball bearings or roller bearings. These bearings reduce rotational resistance and provide a smooth, friction-free rotation, further contributing to noise reduction and smooth operation.
- 3. Vibration Dampening: Plastic materials have natural vibration-dampening properties. When used in wheels, they can absorb and dissipate vibrations caused by uneven surfaces, reducing the transmission of vibration-related noise to the surroundings.
- 4. Floor Protection: Plastic wheels are gentle on flooring surfaces. They do not scuff, scratch, or mark floors, which is essential in applications where floor protection and aesthetics are important, such as in homes, offices, and healthcare facilities.
- 5. Absence of Metal-to-Metal Contact: Unlike metal wheels, plastic wheels do not produce noise through metal-to-metal contact with surfaces. This lack of contact noise makes plastic wheels quieter and more suitable for noise-sensitive environments.
- 6. Lightweight Construction: Plastic wheels are often lighter than metal alternatives. Their reduced weight places less stress on equipment, resulting in less noise generated by impacts or vibrations when wheels encounter obstacles or uneven terrain.
- 7. Non-Marking Materials: Some plastic wheels are designed with non-marking materials that prevent them from leaving marks or streaks on floors. This feature is valuable in applications where maintaining a clean and unblemished appearance is a priority.
- 8. Custom Tread Design: Plastic wheels can have customized tread patterns that optimize grip and reduce noise. Treads with unique designs can minimize rolling resistance, improve traction, and contribute to quieter operation.
- 9. Moisture Resistance: Plastic wheels do not absorb moisture, which can affect the performance of certain materials like rubber. This moisture resistance ensures consistent operation even in damp conditions.
- 10. Versatility: Plastic wheels are versatile and can be tailored to specific applications. By selecting the right plastic material, bearing type, and tread design, manufacturers can optimize plastic wheels for noise reduction and smooth operation in a variety of settings.
Overall, the noise reduction and smooth operation provided by plastic wheels make them suitable for applications where minimizing noise pollution, ensuring comfort, and maintaining floor integrity are essential considerations.
How does the design of a plastic wheel contribute to its durability and performance?
The design of a plastic wheel plays a significant role in determining its durability and performance. Several key design factors contribute to these attributes:
- 1. Material Selection: The choice of plastic material is crucial. High-quality plastics, such as polyurethane, polypropylene, and nylon, are commonly used for wheel construction. These materials offer excellent durability, impact resistance, and resistance to wear and tear.
- 2. Load Capacity: The design of the wheel must consider the expected load capacity. Reinforcements, such as ribbing or internal structures, can be added to strengthen the wheel and enhance its load-bearing capabilities. Proper load capacity design ensures that the wheel can support the intended weight without deformation or failure.
- 3. Bearing Type: The design of the wheel includes the type of bearing used. Precision bearings, such as ball bearings or roller bearings, reduce friction and ensure smooth rolling. Properly designed bearings enhance the wheel’s performance by reducing resistance and minimizing wear.
- 4. Tread Design: The tread design on the wheel affects its grip, stability, and noise level. Different tread patterns are used for specific applications. For example, smooth treads provide reduced rolling resistance, while treaded designs offer improved traction. The choice of tread design depends on the intended use.
- 5. Hub and Axle Compatibility: The design of the wheel’s hub and axle connection is essential for secure attachment. It should be compatible with the mounting hardware used in the application. A well-designed hub and axle connection ensure stability and prevent wobbling or detachment during use.
- 6. Resilience: The design should consider the wheel’s ability to absorb shocks and impacts. Resilient plastic materials can withstand sudden impacts without cracking or breaking. This is especially important in applications where the wheel may encounter rough terrain or obstacles.
- 7. Temperature Resistance: Depending on the application, plastic wheels may need to withstand a wide range of temperatures. The design should factor in the material’s temperature resistance to ensure that the wheel remains functional in extreme conditions.
- 8. Size and Dimensions: The size and dimensions of the wheel are critical for load distribution and stability. Properly sizing the wheel according to the application’s requirements ensures optimal performance and durability.
- 9. Corrosion Resistance: In some environments, corrosion resistance is essential. The design may incorporate materials or coatings that protect against corrosion, ensuring a longer service life.
- 10. Wheel Mounting: The method of mounting the wheel to the equipment or vehicle is part of the design. It should be secure and reliable to prevent wobbling or detachment during use.
- 11. Weight Distribution: Proper weight distribution across the wheel is important for even wear and reduced stress on the wheel. Design considerations may include the wheel’s shape and load-bearing capacity to ensure even weight distribution.
A well-designed plastic wheel takes into account these factors to maximize its durability and performance. It should be capable of withstanding the demands of its intended application while providing smooth and reliable movement.
editor by Dream 2024-05-06
China Professional Customized Plastic Injection Products Components Auto Parts Machine Parts Plastic CHINAMFG
Product Description
Customized Plastic Injection Products Components Auto Parts Machine Parts Plastic Gear Wheel
|
Size: |
(L)1200mm x (W)1000mm x (H)150mm |
|||
|
Quantity |
208pcs in 20FT |
480pcs in 40FT |
556pcs in 40HQ |
|
|
Loading Capacity: |
Static |
6000 kgs |
||
|
|
Dynamic |
1500 kgs |
||
|
|
Racking |
800 kgs |
||
|
Quality Standard: |
– GB/T15234-94 national standards – ISO 9001:2008 – ISO 14001:2004 – SGS: RoHS standard |
|||
|
Others: |
– 4-way Forklift – One-time design injection – Rubber grommets inserted to prevent slippage |
|||
|
Temperature |
Within -40ºC ~ +60ºC (HDPE/PP). |
|||
|
Apply to: |
Logistic, Storage, Warehouse stacking |
|||
We also can OEM small plastic parts
| Plastic Injection Moulding | |
| Our Service: | |
| 1. Our factory has made various high precision plastic injection moulding for Residential gasmeter, Commercial gasmeters and Industrial gasmeters, as per customer’s drawing or sample, |
|
| 2. From prototype making,mold design,mold making,plastic injection moulding,printing/painting, to assembly,all in our factory. | |
| Our advantage for mold: | |
| Mold Material: | S136, SKD61,H13,SKD11,2738,718,etc, |
| High hardness alloy steel with heat treatment,wear resistance,corrosion resistance. | |
| Mold Base: | LKM,HASCO,DME,etc. |
| Mold Cavity: | Single-cavity or Multi-cavit,as per customers requirement and part structure. |
| Mold Life: | 300,000 shots, 1,000,000 shots . |
| Runner: | Hot runner, Cold runner, as per customers requirement and part structure. |
| Software: | UG,Proe,Solidworks,AutoCad,etc. |
| Technology Team: | Designers and professional mold engineers with 20-years-experience. |
| Equipments: | CNC, EDM, precision grinder,milling machine,driller,wire cutting machine,etc |
| Our advantage for Precison Plastic Parts: | |
| Part Material: | Normal Plastic: PP,PE,EVA,PS; |
| Plastic: PA,PA6,PA66,PC+ABS,PA46,PA+60%GF,PC,ABS,POM, PBT,TPU,TUR; |
|
| High Enginering Plastic: PEEK,PPS,PPO,PEI,PES,PLA,LCP,antistatic plastic,etc. | |
| Part Size: | Micro Size: 3*3*3(mm) |
| Medium size:400*300*250(MM) | |
| Part Surface: | Polishing/smooth,Texture/frosted,Printing,Painting,Plating. |
| Part Color: | Nature,white,black,red,yellow,blue,green, as per your requirment. |
| Appliance Filed: | Electronic products,industrial product, household product,medical device,petrochemical, |
| auto,aerospace,home appliances, LED lamp parts,agriculture parts,etc. | |
| Equipments: | Full automatic injection machines from 60T to 250T–10 sets,ultrasonic welder. |
| QC Equipments: | Callipers,Projector. |
| Export Market: | Mainly export to Europe,North America,Australia, also to Middle East,South America,Asia. |
| Our principle: | Take quality as the first consideration,with sincere service,low price,prompt delivery. |
| Delivery Time: | 5–30 days,as per your qty and mold cavity. |
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery |
|---|---|
| Hardness: | Soft Tooth Surface |
| Gear Position: | Internal Gear |
| Manufacturing Method: | Cast Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Plastic |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
How does the choice of materials impact the performance of plastic wheels in different settings?
The choice of materials significantly impacts the performance of plastic wheels in various settings. Different plastics offer unique properties that make them suitable for specific applications and environments. Here’s how material choice affects plastic wheel performance:
- 1. Durability: High-quality plastics like polyurethane and nylon are known for their durability. They resist wear and tear, making them ideal for heavy-duty settings, such as industrial equipment or manufacturing environments.
- 2. Load Capacity: The material’s strength and rigidity influence a plastic wheel’s load-bearing capacity. Reinforced plastics or materials like glass-filled nylon can handle heavier loads compared to softer plastics like polypropylene.
- 3. Chemical Resistance: Certain plastic materials, such as polypropylene, offer excellent chemical resistance. They are suitable for applications where exposure to chemicals or acids is a concern, like laboratories or chemical processing plants.
- 4. Temperature Tolerance: Some plastics are designed to withstand extreme temperatures. For example, acetal (POM) wheels can handle both high and low-temperature environments, making them suitable for freezer or high-heat applications.
- 5. Moisture Resistance: Plastics like polyurethane and nylon are moisture-resistant and do not absorb water. This property ensures that the wheels remain functional even in wet conditions, such as outdoor use or in humid environments.
- 6. UV Resistance: UV-resistant plastics can endure prolonged exposure to sunlight without becoming brittle or degrading. This feature is essential for outdoor applications like lawnmowers or garden equipment.
- 7. Non-Marking: Soft, non-marking plastics are used in applications where floor protection is crucial. These wheels prevent scuffing or damage to delicate flooring surfaces.
- 8. Weight: The choice of material impacts the weight of the wheel. Lighter plastics are preferred for applications where weight reduction is essential, such as aircraft ground support equipment.
- 9. Noise Level: Some plastic materials are designed to reduce noise when in operation. They offer quieter movement, making them suitable for environments where noise reduction is a priority.
- 10. Cost: Material choice can affect the cost of plastic wheels. High-performance plastics often come at a higher price point, while standard plastics like polypropylene are more cost-effective.
The selection of the right plastic material depends on the specific demands of the setting and application. Engineers and manufacturers choose materials that align with the environmental conditions, load requirements, and performance expectations to ensure that plastic wheels deliver optimal results.
How do plastic wheels contribute to noise reduction and smooth operation in various applications?
Plastic wheels play a significant role in reducing noise and ensuring smooth operation in a wide range of applications across various industries. Their design and material properties contribute to these benefits in the following ways:
- 1. Low Friction: Plastic wheels typically have low friction coefficients when in contact with surfaces. This characteristic minimizes the generation of frictional noise during movement. As a result, plastic wheels roll quietly and smoothly.
- 2. Precision Bearings: Many plastic wheel assemblies feature precision ball bearings or roller bearings. These bearings reduce rotational resistance and provide a smooth, friction-free rotation, further contributing to noise reduction and smooth operation.
- 3. Vibration Dampening: Plastic materials have natural vibration-dampening properties. When used in wheels, they can absorb and dissipate vibrations caused by uneven surfaces, reducing the transmission of vibration-related noise to the surroundings.
- 4. Floor Protection: Plastic wheels are gentle on flooring surfaces. They do not scuff, scratch, or mark floors, which is essential in applications where floor protection and aesthetics are important, such as in homes, offices, and healthcare facilities.
- 5. Absence of Metal-to-Metal Contact: Unlike metal wheels, plastic wheels do not produce noise through metal-to-metal contact with surfaces. This lack of contact noise makes plastic wheels quieter and more suitable for noise-sensitive environments.
- 6. Lightweight Construction: Plastic wheels are often lighter than metal alternatives. Their reduced weight places less stress on equipment, resulting in less noise generated by impacts or vibrations when wheels encounter obstacles or uneven terrain.
- 7. Non-Marking Materials: Some plastic wheels are designed with non-marking materials that prevent them from leaving marks or streaks on floors. This feature is valuable in applications where maintaining a clean and unblemished appearance is a priority.
- 8. Custom Tread Design: Plastic wheels can have customized tread patterns that optimize grip and reduce noise. Treads with unique designs can minimize rolling resistance, improve traction, and contribute to quieter operation.
- 9. Moisture Resistance: Plastic wheels do not absorb moisture, which can affect the performance of certain materials like rubber. This moisture resistance ensures consistent operation even in damp conditions.
- 10. Versatility: Plastic wheels are versatile and can be tailored to specific applications. By selecting the right plastic material, bearing type, and tread design, manufacturers can optimize plastic wheels for noise reduction and smooth operation in a variety of settings.
Overall, the noise reduction and smooth operation provided by plastic wheels make them suitable for applications where minimizing noise pollution, ensuring comfort, and maintaining floor integrity are essential considerations.
Can you describe the factors to consider when selecting plastic wheels for specific applications?
Selecting the right plastic wheels for specific applications involves considering several crucial factors to ensure optimal performance and durability. Here are the key factors to keep in mind:
- 1. Load Capacity: Determine the weight that the wheels will need to support in your application. Choose wheels with a load capacity that comfortably exceeds the maximum expected load to prevent overloading and premature wear.
- 2. Wheel Diameter: The diameter of the wheel affects its stability, ease of rolling, and ability to overcome obstacles. Select a wheel diameter that suits the terrain and surface conditions in your application.
- 3. Tread Design: Consider the tread pattern on the wheel. Smooth treads offer lower rolling resistance, while treaded or ribbed designs provide better traction. Choose the tread type that aligns with your application’s requirements.
- 4. Material Selection: Plastic wheels are available in various materials, such as polyurethane, polypropylene, and nylon. The choice of material should consider factors like durability, impact resistance, chemical resistance, and temperature resistance based on your application’s environment.
- 5. Bearing Type: Determine the bearing type used in the wheels. Precision bearings, like ball bearings or roller bearings, reduce friction and ensure smooth rolling. Choose bearings appropriate for your application’s load and usage frequency.
- 6. Environment: Assess the operating environment. Consider factors such as exposure to moisture, chemicals, extreme temperatures, and potential corrosion. Select wheels that are suitable for the conditions they will encounter.
- 7. Floor Protection: If your application involves rolling on delicate flooring, consider wheels with softer materials or non-marking properties to protect the floor from damage or marking.
- 8. Mobility and Maneuverability: Evaluate the required mobility and maneuverability of your equipment or vehicle. Swivel casters may be needed for tight spaces, while fixed wheels offer stability in straight-line movement.
- 9. Noise Level: Consider the noise level generated by the wheels. Some applications, like office furniture, require quiet operation. Choose wheels designed to minimize noise if noise is a concern.
- 10. Maintenance: Assess the maintenance requirements of the wheels. Some wheels may require regular lubrication or cleaning, while others are low-maintenance. Ensure that the maintenance demands align with your operational capabilities.
- 11. Mounting and Attachment: Check the compatibility of the wheel’s mounting and attachment method with your equipment or vehicle. The design should securely attach to prevent wobbling or detachment.
- 12. Budget: Consider your budget constraints. Different types of plastic wheels come at various price points. Balance your budget with the need for quality and durability.
By carefully evaluating these factors and selecting plastic wheels that align with your specific application’s requirements, you can ensure that your equipment or vehicle operates optimally, efficiently, and safely.
editor by CX 2024-02-26
China high quality Custom CNC Small Automobile Motorcycle Auto Car Machine Electronic Molding Mould Injection Plastic Part
Product Description
CHINAMFG electronic (ZT electronic) is a professional plastic product company since the year of 2003. With many years of experience, we are engaged to offer customer high performance industrial and engineering plastic parts, products or components.
| Production and Capicity | Custom CHINAMFG fabrication, assembly, metal parts stamping |
| Injection Materials | ABS, PP, PC, POM, PA6 & PA66, PA+GF |
| Mould Injection Machine | 19 sets |
| Machine Tons, Min | 50 tons |
| Machine Tons, Max | 750 tons |
| Certificate or production standard | ISO9001:2015 |
| Service | Mould design, material recommendation, surface treatment, assembly, metal stamping |
| Surface treatment | Part deburring, powder coating, screen printing. |
| Packing | According to customer request in carton or tray |
Plastic products and parts have become such a part of our daily life. In industry trade or daily life, they are such a versatile medium for component fabrication. ZT electronic parts are being utilized in a wide range of product applications.
As a custom plastic fabrication company, we utilize the latest technology in computerized equipment, dedicated engineers, and plastic fabrication professionals to consistently produce high quality molded injection and machined components found anywhere in the plastics fabricating industry.
Regardless of your product requirements, ZT electronic has the ability to fabricate plastics of any kind of shapes and sizes through a variety of specialty manufacturing operations.
Combine our rich experience in plastic and our engineers and technicians with modern production facility, we are striving to develop and custom fabricate the highest quality plastic components, on-time and within budget!
All videos and photos were taken in our own factory. Not beautiful but our real production site.
If you are looking for outstanding service from a custom plastic fabrication company with the knowledge and experience needed to meet your specific requirements, make sure to contact us. Let us put our plastic custom fabrication experience to work for you.
We are striving and hope to establish long-term relationship with satisfied customers.
We also have a metal parts workshop to meet some customer’s metal parts requirement.
Secondary Services and advantages:
ZT electronic provides a wide range of value-added secondary services to better service our customer’s needs. Some of our services include:
- Totally use high performance raw materials for production
- Assembled Plastic Components
- Metal part pressed-in or Inserts Plastic parts
- Specialty Surface Finishes
- Lapping
- 3D printing for customer design testing
- Custom Packaging
- Several extra parts are free for customer
- Has a metal parts workshop to offer metal parts.
Please feel free to contact us and see how we assist you with your requirement.
Thank you for your interest!
FAQ
Q1: Are you a manufacturer or foreign trade company?
We are an professional plastic manufacturer established in 2003. We produce high quality and performance plastic parts, components and products for customers.
Q2: What do you need if we want a quote?
Kindly send us your 2D and 3D drawing or sample of your product. We also need to know other details such as materials, estimated Quantity, packing request and others.
Q3: How and we do we confirm sample?
First open mould. Once mould is ready, we will test for several times till get qualified samples. We will send you the samples by express for confirmation. Once confirmed, production will be done according to this standard.
Q4: How does the payment process work?
Our preferential payment terms is by T/T.
Mould: 50% in deposit, balance based on sample available and confirmed.
Goods: 30% in deposit, balance is before shipment by T/T.
Q5: How do I know about the production?
We will send you videos or pictures during order production from mould opening, sampling, testing, to bass production and packing, delivery.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Plastic Type: | Thermosoftening Plastic |
|---|---|
| Plastic Form: | Granule |
| Molding Method: | Injection Molding |
| Material: | ABS |
| Size: | According to Customer Design |
| Transport Package: | in Carton with Pallet |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
How does the injection molding process contribute to the production of high-precision parts?
The injection molding process is widely recognized for its ability to produce high-precision parts with consistent quality. Several factors contribute to the precision achieved through injection molding:
1. Tooling and Mold Design:
The design and construction of the injection mold play a crucial role in achieving high precision. The mold is typically made with precision machining techniques, ensuring accurate dimensions and tight tolerances. The mold design considers factors such as part shrinkage, cooling channels, gate location, and ejection mechanisms, all of which contribute to dimensional accuracy and part stability during the molding process.
2. Material Control:
Injection molding allows for precise control over the material used in the process. The molten plastic material is carefully measured and controlled, ensuring consistent material properties and reducing variations in the molded parts. This control over material parameters, such as melt temperature, viscosity, and fill rate, contributes to the production of high-precision parts with consistent dimensions and mechanical properties.
3. Injection Process Control:
The injection molding process involves injecting molten plastic into the mold cavity under high pressure. Advanced injection molding machines are equipped with precise control systems that regulate the injection speed, pressure, and time. These control systems ensure accurate and repeatable filling of the mold, minimizing variations in part dimensions and surface finish. The ability to finely tune and control these parameters contributes to the production of high-precision parts.
4. Cooling and Solidification:
Proper cooling and solidification of the injected plastic material are critical for achieving high precision. The cooling process is carefully controlled to ensure uniform cooling throughout the part and to minimize warping or distortion. Efficient cooling systems in the mold, such as cooling channels or conformal cooling, help maintain consistent temperatures and solidification rates, resulting in precise part dimensions and reduced internal stresses.
5. Automation and Robotics:
The use of automation and robotics in injection molding enhances precision and repeatability. Automated systems ensure consistent and precise handling of molds, inserts, and finished parts, reducing human errors and variations. Robots can perform tasks such as part removal, inspection, and assembly with high accuracy, contributing to the overall precision of the production process.
6. Process Monitoring and Quality Control:
Injection molding processes often incorporate advanced monitoring and quality control systems. These systems continuously monitor and analyze key process parameters, such as temperature, pressure, and cycle time, to detect any variations or deviations. Real-time feedback from these systems allows for adjustments and corrective actions, ensuring that the production remains within the desired tolerances and quality standards.
7. Post-Processing and Finishing:
After the injection molding process, post-processing and finishing techniques, such as trimming, deburring, and surface treatments, can further enhance the precision and aesthetics of the parts. These processes help remove any imperfections or excess material, ensuring that the final parts meet the specified dimensional and cosmetic requirements.
Collectively, the combination of precise tooling and mold design, material control, injection process control, cooling and solidification techniques, automation and robotics, process monitoring, and post-processing contribute to the production of high-precision parts through the injection molding process. The ability to consistently achieve tight tolerances, accurate dimensions, and excellent surface finish makes injection molding a preferred choice for applications that demand high precision.
How do innovations and advancements in injection molding technology influence part design and production?
Innovations and advancements in injection molding technology have a significant influence on part design and production. These advancements introduce new capabilities, enhance process efficiency, improve part quality, and expand the range of applications for injection molded parts. Here’s a detailed explanation of how innovations and advancements in injection molding technology influence part design and production:
Design Freedom:
Advancements in injection molding technology have expanded the design freedom for part designers. With the introduction of advanced software tools, such as computer-aided design (CAD) and simulation software, designers can create complex geometries, intricate features, and highly optimized designs. The use of 3D modeling and simulation allows for the identification and resolution of potential design issues before manufacturing. This design freedom enables the production of innovative and highly functional parts that were previously challenging or impossible to manufacture using conventional techniques.
Improved Precision and Accuracy:
Innovations in injection molding technology have led to improved precision and accuracy in part production. High-precision molds, advanced control systems, and closed-loop feedback mechanisms ensure precise control over the molding process variables, such as temperature, pressure, and cooling. This level of control results in parts with tight tolerances, consistent dimensions, and improved surface finishes. Enhanced precision and accuracy enable the production of parts that meet strict quality requirements, fit seamlessly with other components, and perform reliably in their intended applications.
Material Advancements:
The development of new materials and material combinations specifically formulated for injection molding has expanded the range of properties available to part designers. Innovations in materials include high-performance engineering thermoplastics, bio-based polymers, reinforced composites, and specialty materials with unique properties. These advancements allow for the production of parts with enhanced mechanical strength, improved chemical resistance, superior heat resistance, and customized performance characteristics. Material advancements in injection molding technology enable the creation of parts that can withstand demanding operating conditions and meet the specific requirements of various industries.
Process Efficiency:
Innovations in injection molding technology have introduced process optimizations that improve efficiency and productivity. Advanced automation, robotics, and real-time monitoring systems enable faster cycle times, reduced scrap rates, and increased production throughput. Additionally, innovations like multi-cavity molds, hot-runner systems, and micro-injection molding techniques improve material utilization and reduce production costs. Increased process efficiency allows for the economical production of high-quality parts in larger quantities, meeting the demands of industries that require high-volume production.
Overmolding and Multi-Material Molding:
Advancements in injection molding technology have enabled the integration of multiple materials or components into a single part through overmolding or multi-material molding processes. Overmolding allows for the encapsulation of inserts, such as metal components or electronics, with a thermoplastic material in a single molding cycle. This enables the creation of parts with improved functionality, enhanced aesthetics, and simplified assembly. Multi-material molding techniques, such as co-injection molding or sequential injection molding, enable the production of parts with multiple colors, varying material properties, or complex material combinations. These capabilities expand the design possibilities and allow for the creation of innovative parts with unique features and performance characteristics.
Additive Manufacturing Integration:
The integration of additive manufacturing, commonly known as 3D printing, with injection molding technology has opened up new possibilities for part design and production. Additive manufacturing can be used to create complex mold geometries, conformal cooling channels, or custom inserts, which enhance part quality, reduce cycle times, and improve part performance. By combining additive manufacturing and injection molding, designers can explore new design concepts, produce rapid prototypes, and efficiently manufacture customized or low-volume production runs.
Sustainability and Eco-Friendly Solutions:
Advancements in injection molding technology have also focused on sustainability and eco-friendly solutions. This includes the development of biodegradable and compostable materials, recycling technologies for post-consumer and post-industrial waste, and energy-efficient molding processes. These advancements enable the production of environmentally friendly parts that contribute to reducing the carbon footprint and meeting sustainability goals.
Overall, innovations and advancements in injection molding technology have revolutionized part design and production. They have expanded design possibilities, improved precision and accuracy, introduced new materials, enhanced process efficiency, enabled overmolding and multi-material molding, integrated additive manufacturing, and promoted sustainability. These advancements empower part designers and manufacturers to create highly functional, complex, and customized parts that meet the demands of various industries and contribute to overall process efficiency and sustainability.
How do injection molded parts compare to other manufacturing methods in terms of cost and efficiency?
Injection molded parts have distinct advantages over other manufacturing methods when it comes to cost and efficiency. The injection molding process offers high efficiency and cost-effectiveness, especially for large-scale production. Here’s a detailed explanation of how injection molded parts compare to other manufacturing methods:
Cost Comparison:
Injection molding can be cost-effective compared to other manufacturing methods for several reasons:
1. Tooling Costs:
Injection molding requires an initial investment in creating molds, which can be costly. However, once the molds are made, they can be used repeatedly for producing a large number of parts, resulting in a lower per-unit cost. The amortized tooling costs make injection molding more cost-effective for high-volume production runs.
2. Material Efficiency:
Injection molding is highly efficient in terms of material usage. The process allows for precise control over the amount of material injected into the mold, minimizing waste. Additionally, excess material from the molding process can be recycled and reused, further reducing material costs compared to methods that generate more significant amounts of waste.
3. Labor Costs:
Injection molding is a highly automated process, requiring minimal labor compared to other manufacturing methods. Once the molds are set up and the process parameters are established, the injection molding machine can run continuously, producing parts with minimal human intervention. This automation reduces labor costs and increases overall efficiency.
Efficiency Comparison:
Injection molded parts offer several advantages in terms of efficiency:
1. Rapid Production Cycle:
Injection molding is a fast manufacturing process, capable of producing parts in a relatively short cycle time. The cycle time depends on factors such as part complexity, material properties, and cooling time. However, compared to other methods such as machining or casting, injection molding can produce multiple parts simultaneously in each cycle, resulting in higher production rates and improved efficiency.
2. High Precision and Consistency:
Injection molding enables the production of parts with high precision and consistency. The molds used in injection molding are designed to provide accurate and repeatable dimensional control. This precision ensures that each part meets the required specifications, reducing the need for additional machining or post-processing operations. The ability to consistently produce precise parts enhances efficiency and reduces time and costs associated with rework or rejected parts.
3. Scalability:
Injection molding is highly scalable, making it suitable for both low-volume and high-volume production. Once the molds are created, the injection molding process can be easily replicated, allowing for efficient production of identical parts. The ability to scale production quickly and efficiently makes injection molding a preferred method for meeting changing market demands.
4. Design Complexity:
Injection molding supports the production of parts with complex geometries and intricate details. The molds can be designed to accommodate undercuts, thin walls, and complex shapes that may be challenging or costly with other manufacturing methods. This flexibility in design allows for the integration of multiple components into a single part, reducing assembly requirements and potential points of failure. The ability to produce complex designs efficiently enhances overall efficiency and functionality.
5. Material Versatility:
Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency. This material versatility allows for efficient customization and optimization of part performance.
In summary, injection molded parts are cost-effective and efficient compared to many other manufacturing methods. The initial tooling costs are offset by the ability to produce a large number of parts at a lower per-unit cost. The material efficiency, labor automation, rapid production cycle, high precision, scalability, design complexity, and material versatility contribute to the overall cost-effectiveness and efficiency of injection molding. These advantages make injection molding a preferred choice for various industries seeking to produce high-quality parts efficiently and economically.
editor by CX 2024-02-19
China high quality Enclosure Design Custom Made ABS Plastic Machine Spare Products Injection Molded Parts CNC Molding Professional Factory with Good quality
Product Description
Enclosure Design Custom Made ABS Plastic Machine Spare Products Injection Molded Parts CNC Molding Professional Factory
| Model NO. | QA-437 | Runner | Cold /Hot Runner |
| Design Software | UG,Pro-E | Installation | Fixed |
| Certification | ISO9000 | Standard | HASCO |
| Customized | Customized | Mold Life | 500000 Shots |
| Material Experience | ABS/Acetal/Acetron Ns/Acrylic/Celcon/CPVC/Cycolca/ | Drawing Format | Step/STP/Igs/Stl/CAD/Pdf/Dwg and Other |
| Transport Package | Customized | Trademark | QIFENG MOLD |
| Origin | China | Specification | customized |
OUR ADVANTAGES
- 15 Years Experience in Precision Mould Manufacture
- Export Standard & One-Stop Turnkey Service
- Quick 3D Printing Prototype in 2 Days
- 7×24 Hours Service & Free Quotation in 12 Hours
- Logo Customization & Competitive Factory Price
- Flexibility on work shifts,expedited service is available
Plastic Injection Molding We Produced For Computer Parts
Plastic Injection Molding We Produced For Power Strip Parts
Rubber Silicone Injection Molding We produced
Plastic Injection Molding We Produced For Car Parts
Injection Mold We Produced
WHY CHOOSE CZPT MOLD
15 Years Experience in injection mould and molding industry.
We provide one-stop solution covering product concept, mould design, 3D printing, mould manufacture, mould trial, plastic molding mass production for our customer.
Professional engineering team providing quick reaction and solution to any possible issues.
We have project management chart for each mould project and provide weekly report to our customer to let them know about project status in time.
Having direct or indirect cooperation with CZPT companies.
We have been providing service for CZPT companies such as Mevius, AEG, CNPC(China National Petroleum Corporation), China Mobile.
Flexibility on working shift.
We have 2 shifts per day and expedited service is available for our customer if needed.
| Plastic Type: | Thermosetting Plastic |
|---|---|
| Plastic Form: | Granule |
| Molding Method: | Injection Molding |
| Runner: | Cold Runner |
| Application: | Daily Used Commodity |
| Cavity: | Single Cavity or Multi Cavities |
| Customization: |
Available
| Customized Request |
|---|
Factors to Consider When Converting a Design to Injection Molding
When considering injection molding for your design, there are several things you should consider. These factors include design, material selection, process, and reliability. In addition, you should consider the price of each part. The average cost per injection molded part is between $1 and $5. If you want to reduce your costs and improve your production cycle, look into converting your design to injection molding.
Design considerations for injection molded parts
Injection molded parts must meet certain design considerations to ensure quality and precision. Design considerations include proper material choice, process control, and tool design. In addition, designers must consider the tolerance ranges for the parts to be produced. These tolerances will differ from molder to molder, and designers should discuss their specific needs with their molders before they begin production. Designers must also consider possible revisions to the mold, such as making the part more or less tighter.
When designing injection molded parts, the designer should consider the thickness of each wall. This will minimize stresses that may arise due to uneven wall thickness. Parts with uneven wall thickness can develop sink marks, voids, and molded-in stresses. This can result in longer production time and increased cost. Moreover, irregular wall thickness can restrict material flow. To minimize these problems, designers should make the transitions between the different thicknesses smooth.
Another important design consideration is the use of bosses in injection molded parts. Bosses are typically used as points of assembly and attachment in injection molded parts. Bosses are cylindrical projections with holes for threaded inserts and other fastening hardware. Injection molded parts with bosses are generally able to accommodate multiple threaded inserts without stripping. These inserts are also durable and enable several cycles of assembly.
The thickness of the walls is another important consideration when designing injection molded parts. The thickness of walls will determine many key characteristics of the part. Careful consideration of this feature will prevent expensive mold modifications and delays. The nominal wall thickness should be determined based on the functional requirements of the part. Likewise, the minimum wall thickness should be set based on acceptable stress. If the walls are too thin, air will collect between them and compromise the functional performance of the part.
Material selection
Selecting the right material for your injection molded parts is an important part of the process. While there are many options, there are also many factors to consider. For instance, what kind of end product are you producing? Whether it’s a consumer part for your home or a complex part for the aerospace industry, you’ll need the right material for the job.
There are literally hundreds or thousands of types of plastic materials available for injection molding. One of the most common types is ABS, a polymer that has a high degree of structural strength and low cost. Another popular choice is polycarbonate, which offers excellent heat resistance and transparency. Alternatively, you can opt for Ultem, a high performance plastic that’s commonly used in medical and aerospace applications.
The process of designing plastic products involves a combination of art and science. The goal of this process is to create a high-quality product that meets the expectations of consumers. By doing this, you’ll reduce production costs and increase profits. It’s not an easy process, but it’s well worth the effort.
Injection molding is an efficient and versatile method of manufacturing medical devices. It can be done in high volumes and with high flexibility. In addition to this, it also offers a broad range of materials. This is important when your parts need to be made of different materials with unique physical properties. For example, if you’re producing toys, you’ll want to use Acrylonitrile Butadiene Styrene (ABS). ABS is also a great option for medical applications because it can withstand the high temperatures and pressures of medical environments.
When choosing plastic injection molding materials, keep in mind the weight and stiffness of the material. Some applications require hard plastics, while others require softer materials. In addition, the material’s flexibility will determine how much you can bend it.
Process
Injection molding is a process in which plastic parts are formed by pressing melt into a mold. The process takes place in two stages. During the first step, the material is injected and heated, while the second stage is when the mold is opened and the part ejected. The part is then finished and ready for use.
The material used in injection molding is made from a variety of polymers. Common polymers include nylon, elastomers, and thermoplastics. Since 1995, the number of materials used in injection molding has increased by 750 percent. Some materials are newly developed while others are alloys of previously-developed materials. The selection of material primarily depends on the strength and function required by the final part. Also, the cost of the material is a critical factor.
The design of custom components for the molding process should be carried out by a skilled industrial designer. There are a number of design guidelines for plastic parts, which should be followed carefully to achieve high quality and dimensional accuracy. Failure to follow these guidelines can lead to undesirable results. Therefore, it is crucial to specify specific requirements for the parts before the process begins.
The process is reliable and highly repeatable, making it ideal for large-scale production. Injection molding also allows for the creation of multi-cavity injection mold parts, which can create several parts in one cycle. Other advantages of the injection molding process include low labor costs, minimal scrap losses, and low post-mold finishing costs.
Before beginning the full production run, technicians perform a trial run. In this test, they insert a small shot weight in the mould. Then, they apply a small holding pressure and increase the holding time until the gate freezes. Then, they weigh the part to check if it is right.
Reliability
Injection-molded parts are subject to a variety of defects. One of the most common is unwanted deformation. This may happen when the temperature of the mold is too high or there is not enough plastic injected into the mold. Another problem is millidiopter range distortion. This distortion is invisible to the naked eye, and cannot be detected by manual inspection. Regardless of the cause, preventing unwanted deformations is critical for the long-term performance of the part.
The process of creating a custom mould for a plastic component requires great skill. Creating a mould that is perfectly suited to the product is important, because a good mould is crucial in avoiding potential defects. Traditionally, this process relied on the skill of a toolmaker and trial-and-error methods. This slows down the process and increases the cost of production.
Another factor contributing to injection molded parts’ reliability is the high level of repeatability. Injection molding is ideal for high volume production, because parts are easily re-molded. However, the process can be prone to failure if there is no quality control. While most injection-molded parts will last for a long time, parts that are prone to wear will eventually fail.
Besides high level of consistency and reliability, injection-molded parts are also eco-friendly. Unlike other manufacturing methods, the injection molding process produces little to no waste. Much of the plastic left behind in the process can be recycled, making it a green alternative. Another benefit of this manufacturing method is automation, which helps reduce production costs. Overall, injection molding is a highly reliable and consistent product.
Injection molding requires precise measurements and a 3-D model. It is also important to check for wall uniformity and draft angles. Properly-designed parts can avoid deformations. If the wall thickness is too low, support ribs can be used. Proper draft angles are important to ensure that the part can be removed easily from the mold.
Cost
The cost of injection molded parts depends on many factors, including the complexity of the part and the mold design. Simpler designs, fewer CAD steps and simpler processes can help companies minimize costs. Another factor that affects the cost of injection molded parts is the geometry of the part. In general, complex geometries require more design work and tooling time. Additionally, thicker walls require more material than thin ones, which raises the cost of the part.
The amount of plastic used in the mold is also a key factor. Injection molding requires large quantities of material, so parts that are larger will require a larger mold. Larger parts are also more complex, so these require more detailed molds. A mold maker will be able to advise you on how to design your part to cut down on costs.
The next major factor affecting the cost of injection molded parts is the material of the mold. Most injection molds are made of steel, but the type and grade of steel used is important. Additionally, tight tolerances require molds with virtually wear-free interior cavities. Hence, higher-grade steel is required.
Another factor affecting the cost of injection molded parts is the price of mold tools. Depending on the size and complexity of the part, the cost of molding tools can vary from $10,000 to several hundred thousand dollars. Injection molding tooling is an integral part of the entire process and can add up to a significant portion of the overall cost of the part.
Draft angles are another factor that affects the cost of injection molded parts. A draft is an important design element as it allows for easy part separation and removal from the mold. Without a draft, it would be very difficult to remove a part after injection.
editor by CX 2023-10-18
China factory Custom Made Plastic ABS Injection Parts Molding Products Plastic Machine Part injection molding machine parts and functions
Product Description
Custom Made Plastic ABS Injection Parts Molding Products plastic machine part
Product Parameters
|
Material |
PA, POM, ABS, PP, PET, PC, PE, HDPE, PA66+GF, PVC, TPFE…. |
|
Color |
Depends on customer’s requirements. |
|
Support Software: |
Pro-E , UGS , SolidWorks ,AutoCAD |
|
Soft ware |
CAD/IGS /STEP/STP /PDF |
|
A surface request |
glossy ,texture |
|
Mold life |
50,000-3000,000 times |
|
Smaple : |
Free sample ! |
|
Delivery time : |
15 days production, if opening mould, plus 15-20 days. |
|
MIN Quantity: |
1000pcs |
|
Package : |
Carton and Pallet , exact part with package every pc . |
Detailed Photos
About Injection Molding
Injection molding is the most common modern method of manufacturing plastic parts. It is used to create a variety of parts with different shapes and sizes, and it is ideal for producing high volumes of the same plastic part. Injection molding is widely used for manufacturing a variety of parts, from the smallest medical device component to entire body panels of cars. A manufacturing process for producing CZPT from both thermoplastic and thermosetting materials, injection molding can create parts with complex geometries that many other processes cannot.
Other products
Production process
Company Profile
ZheJiang (HangZhou) Xihu (West Lake) Dis.xin Metal Products Co., Ltd is specialized in the production of aluminum die casting, zinc alloy die casting, and aluminum lightweight production. Since establish of 2006, we always provide the best die casting parts to customers, and now we also develop the lightweight process successfully and obtain many national patents. Our products are widely used in automobile, medical, power Industry, electrical appliance, construction, high-speed railway and so on. And we have exported to Japan, Germany, USA, Canada, Australia and many countries.
Environmental Impact Assessment & ISO 9001 Certied
Selecting a reliable and qualified partner is more different & difficult than just choosing a supplier. We have obtained the license of EIA from government and get certied of ISO 9001, and we will always process our production per as EIA & ISO requirement strictly, to guarantee the stable production, to supply the qualified parts to you and enlarge your business finally. We sincerely hope we can become your faithful partner and develop a flouring future with you.
Certifications
Packaging & Shipping
FAQ
1.Are you a manufacturer or a trading company?
We are a 3000-square-meter factory located in ZheJiang , China.
2.How can I get a quote?
Detailed drawings(PDF/STEP/IGS/DWG…) with material, quantity and surface treatment information.
3. Can I get a quote without drawings?
Sure, we appreciate to receive your samples, pictures or drafts with detailed dimensions for accurate quotation.
4.Will my drawings be divulged if you benefit?
No, we pay much attention to protect our customers’ privacy of drawings, signing NDA is also accepted if need.
5. Can you provide samples before mass production?
Sure, sample fee is needed, will be returned when mass production if possible.
6. How about the lead time?
Generally, 1-2 weeks for samples, 3-4 weeks for mass production.
7. How do you control the quality?
(1)Material inspection–Check the material surface and roughly dimension
(2) Production first inspection–To ensure the critical dimension in mass production
(3)Sampling inspection–Check the quality before sending to the warehouse
(4)Pre-shipment inspection–100% inspected by QC assistants before shipment
8. What will you do if we receive poor quality parts?
Please kindly send us the pictures, our engineers will find the solutions and remake them for you asap.
| Material: | Plastic |
|---|---|
| Application: | Medical, Household, Electronics, Automotive, Agricultural |
| Name: | Plastic Injection Molded Products |
| Product: | Household Product |
| Material Available: | ABS, PC, PA, PP, POM.Nylon66, etc |
| Color: | Customize Color |
| Samples: |
US$ 3/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Design Considerations for Injection Molded Parts
There are many factors to consider when designing a component for injection molding. These include design factors, materials, overhangs, and process. Understanding these factors will make it easier to choose the right part for the application. In this article, we’ll go over several of the most common design considerations.
Design factors
To get the best results from your injection molded parts, you must ensure that they meet certain design factors. These factors can help you achieve consistent parts and reduce cost. These guidelines can also help you to avoid common defects. One of the most common defects is warping, which is caused by the unintended warping of the part as it cools.
When designing injection molded parts, the draft angle is critical. Increasing the draft angle allows the part to emerge cleanly from the mold and reduces stress concentration. This can improve the part’s function and speed up the production process. In addition, it ensures a uniform surface finish. Incorrect draft angles can result in parts that are not functional and can cost you money. If your product team doesn’t pay attention to these design factors, they could end up destroying expensive molds and producing a high number of rejects.
Ribs are another design factor that should be taken into consideration. Rib height should be less than three times the thickness of the part’s wall. This will prevent sink marks and minimize the chances of the ribs sticking inside the mold.
Materials
There are many options when it comes to materials for injection molded parts. Choosing the right material will affect how well it performs in your particular application. If you need a large part to be flexible and sturdy, then a plastic with good flow properties will work best. Injection molded plastics come in a variety of different resins. Choose the one that best meets your application’s needs, considering its main functionality and the desired appearance. You may also want to choose a material that is UV resistant, heat resistant, flexible, and food safe.
Polymers that are suitable for injection molding include polycarbonate and polypropylene. These materials are flexible and strong, and can be used to create parts with high-level details. These materials are also lightweight and inexpensive. Despite being flexible, they are not suitable for high-stress applications.
During the molding process, the injected material must be cooled, otherwise it will expand again. This is why you need to keep the temperature of the mould at 80 degrees Celsius or less.
Process
Injection molding is the process of creating plastic parts. The plastic is melted in a mold and then forced to cool. It then solidifies into the desired shape. During the cooling process, the plastic can shrink, so it is important to pack the material tightly in the mold to prevent visible shrinkage. When the mold is completed, it cannot be opened until the required cooling time has passed. This time can be estimated based on the thermodynamic properties of plastic and the maximum wall thickness of the part.
The mold must be precisely designed and tested. The process can be repeated many times, which makes it ideal for mass production. It is also one of the fastest ways to scale production. The more parts a mold can produce, the lower its cost per piece. This is one of the benefits of injection molding.
Injection molding parts are used for many industries, including appliances, electronics, packaging, and medical devices. They can be made to have complicated shapes.
Overhangs
Overhangs are areas of extra material that surround the surface of an injection molded part. This extra material is typically made of inexpensive material that is edged or glued on the part’s surface. The overhang material can be easily separated from the blank using a simple cutting process.
The amount of material needed for an overhang is dependent on the shape of the part and the amount of surface area. Generally, an overhang is less than 15 percent of the cost of the part. Usually, the material used should be able to fulfill the overhang’s function and differentiate it from the material in the form flachen area.
Overhangs on injection molded parts should be avoided because they may cause the design to become unstable. To avoid this problem, consider designing your part so that the sides and edges are parallel to one another. This will help ensure that the part will be free of undercuts and overhangs.
Overhangs on injection molded parts can be avoided by ensuring that the parts are designed with tolerances in mind. For example, an overhang in an injection molded part can cause a mold to have an overhang that is too small for the machine. This can cause problems in the manufacturing process, and it can result in a costly mold.
Cost
Injection molding costs can vary depending on the complexity of the part, the size and the type of plastic. Parts with complex geometries may require additional design work and tooling. Larger parts can also cost more than small ones. The amount of time spent designing and producing them is also important.
To reduce the cost of injection molding, a manufacturer must consider two major factors: tooling and the material used. The plastic used for injection molding has several different properties, which will impact the part price. For instance, plastics with a lot of glass fibers will reduce the amount of time necessary to repair the mold. Another factor to consider is the thermal properties of the material.
The next major factor in the cost of injection molded parts is the material of the injection mold. While most of these molds are made of steel, the type and grade of steel used is important. Injection molds are also required to have nearly wear-free interior cavities. This is necessary to maintain tight tolerances.
Another factor that contributes to the cost of injection molded parts is the cost of bulk material. This material costs money and requires expensive electricity to process. Typically, the more parts you produce, the lower the cost per pound. Storage of bulk material is also a significant expense. Therefore, a quicker cycle time will reduce storage costs.
Reliability
While manufacturing involves some degree of variation, the variation should be within acceptable limits. This is essential if you want to produce high-quality, dimensionally stable parts. A reliable manufacturing process involves precise control over mold tooling and part design. It also requires repeatability in both quality and production processes.
A reliable injection molding process also focuses on detecting defects early in the production process. Invisible hazards, such as air pockets, mold materials compromised by overheating, and more, can lead to failure. These defects will most likely not be discovered by simple visual inspection and may not come to light until after warranty claims are filed from the field. By finding the defects in the early stages, manufacturers can maximize productivity and reduce costs by minimizing the number of replacement parts needed.
The process of building a custom mould for plastic components is highly skilled. A perfect mould will eliminate potential defects and ensure that the production process is reliable. Traditionally, this process relied on trial and error, which added time and money to the production process.
Design for manufacturability
When designing injection molded parts, it is imperative to keep in mind their manufacturability. Injection molding allows for complex geometries and multiple functions to be combined into a single part. For example, a hinged part can have a single mold that can produce two different halves. This also decreases the overall volume of the part.
Injection molded parts do not typically undergo post-processing. However, the mold itself can be finished to various degrees. If the mold is rough, it can cause friction during the ejection process and require a larger draft angle. Detailed finishing procedures are outlined by the Society of Plastics Industry.
The process of designing injection molds is very exacting. Any errors in the mold design can lead to out-of-spec parts and costly repair. Therefore, the process of Design for Manufacturability (DFM) validation is a key step early in the injection molding process. Fictiv’s DFM feedback process can identify design challenges and provide early feedback to minimize lead times and improve quality.
The surface of an injection molded part can develop sink marks, which occur when the material has not fully solidified when it is ejected from the mold. Parts with thick walls or ribs are more prone to sinking. Another common defect in plastic injection molding is drag marks, which occur when walls scrape against one another during ejection. In addition to sink marks, parts with holes or exposed edges can form knit lines.
editor by CX 2023-06-13
China Hot selling Custom ABS Injection Molded CZPT for Home Appliance Custom High Precision Plastic Injection Parts for Household injection molding machine parts and functions
Product Description
Product Description
| Professional High Precision Plastic Injection Mould Factory | |
| Mould material | P20, 718, NAK80, S316H |
| Hardness of steel | Vacuum quenching, nitride, hrc41-47, hrc46-50, hrc60 |
| Mould base | LKM, HASCO |
| Mould cavity | Single / Multi |
| Runner system | Hot / Cold |
| MoInjection machies equipments | According to product precision to choice the different model 100T,128T,150T,200T,250T,368T,450T injection machine. |
| Inspection | 100% inspection by QC, QA before shipping. |
| Fast mould design | Can be within 1-3 working days after getting customer’s drawings |
| Lead time | Plastic moulds : 3- 6 weeks after getting the mould design confirmation |
| Mould testing | All of the moulds can be well tested before the shipments. Videos for moulds trial running are available. |
| Minimum order | Small orders for injection moulding can be accepted |
| Production capacity | 50 sets/month |
| CAD for quote | Step.& dwg. |
| Mould life | 100-500K shots |
| After sales service | Available by our staff with more than 10 years of working experience in this field |
Product Show
| CNC Plastic Precision Mechanical Dummy Prototype | 1. CNC ABS part |
| 2. CNC PC clear part | |
| 3. CNC PMMA transparent | |
| 4. CNC plastic part | |
| 5. CNC machining prototype | |
| 6. Vacuum casting molding | |
| 7. Vacuum casting TPU part | |
| 8. Silicon rubber molding partpart | |
| 9. Small production by SLA/vacuum casting | |
| Plastic material | ABS, PP, PC, POM, PMMA, NYLON, TPE, TPU etc |
| Color | RAL/PANTONE color |
| Prototype surface finish | Polishing finish,Texture Finish,Glossy Finish,Painting,Slik print,Rubber Painting etc |
Manufacturing Ability
Our Service
| ScHangZhou & 3D drawing | can make a 3D drawing through scHangZhou machine with sample | |
| CNC Machining prototype | ABS, PC, Nylon, good strength, same material features as injection parts | |
| SLA & 3D print prototype | cost effective for part show or design test | |
| Vacuun casting mold/Silicon mold | for TPU or rubber material, color part available | |
| Plastic injection mould | soft tooling or production mould, can do switch runner at single tool to save tooling investment | |
| Injection moulding parts | ABS, PC, POM, TPU, overmolding parts, can provide painting or logo print service | |
| Advantages | Confidentiality | Signed NDA documents to ensure all your information discussed be confidential. We will also train the staff with detailed regulations and not showing the staff full data if not necessary. |
| Initiative communication |
Through many years cooperation with our partners, we are confident to provide you satisfied quality with a reasonable price. Not only providing satisfied quality and on-time delivery, but we also have a dedicated and initiative staff for every issue happened in the process. | |
| Efficient service | For some urgent issues, we provide 7*24 hours for timely feedback.We will reply your mail within 12 hours or earlier since our team members are energetic and all using smartphone devices.Please add our or for better communication | |
| Advantage in price | We are also happy to follow up your other projects which need outsourcing service, what we think is to save your plant visit cost and transportation cost etc. Our team’s goal is to work hard to find out the best price with good quality products for our customers and achieve more trust and confidence on both sides |
|
Packaging & Shipping
| Delivery Method: | Payment Terms: | Warranty Period: |
| Sample by Express Courier, such as DHL, Fedex,UPS, TNT, EMS etc.; Bulk Order by Air, by Load or by Sea; | We accept TT, western union, paypal, moneygram, Escrow , (if you prefer other ways ,pls let us know) | We cherish every cooperation chance, and treat customer as friend. Production quality will always be same with sample test. For defected goods, we will re-produce and ship out for replacement |
Company Profile
Why Choose Us
FAQ
Q1:What is your business scope?
A1: Our factory provides CNC plastic prototype, Plastic injection mould, moulding production, logo print and color painting.
Q2:Can you help to share an idea for a new product?
A2: Yes. We are always happy to cooperate with potential customers to evaluate the technical feasibility. Like, choose the right material, optimized the design, DFM report, and building cost etc.
Q3:Can you make double color injection mold or over-molding mould?
A3: Yes, we can. Have made lots of double color molds for brand earphones.
Q4:Which country do you frequently work with?
A4: Our customer groups mainly from USA, Canada, Mexico, Australia, Japan, Singapore, India, Israel etc.
Q5:How to have my components quoted?
A5: Please share us your drawings with 3D format (.STEP or .IGES files) and detailed BOM sheet. We are pleased to CZPT the NDA with your company.
Q6:Can I have precision prototypes for testing before tooling design?
A6: Sure, our factory can prepare the prototype with surface finish and color painting, either CNC machining or SLA 3D printing is available.
Q7:What is the lead time for CNC prototypes?
A7: It is about 4 to 7 days for qty less than 5sets, and 7 to 12 days for qty above 10sets. Before painting process, we will polish and test part assembly, and then share video for confirmation.
Q8:We’ve decided to go ahead for the project. How long will it take to get T1 parts?
A8: It takes 3 to 4 weeks to have the mould/tooling manufactured well before first tooling trial. Once the part quality approved with good quality by your side, you can expect parts delivery within 2 weeks.
| Shaping Mode: | Injection Mould |
|---|---|
| Surface Finish Process: | Polishing |
| Mould Cavity: | Multi Cavity |
| Plastic Material: | PC |
| Process Combination Type: | Single-Process Mode |
| Application: | Household Appliances, Electronic, Home Use |
| Samples: |
US$ 30/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Importance of Wall Thickness in Injection Molded Parts
When designing injection molded parts, it is important to keep the wall thickness uniform. Uneven wall thickness can lead to warping and sinking. To minimize these problems, injection molded parts should have a wall thickness of 40 to 60 percent of the adjacent wall. The thickness of the wall should also fit within the range recommended for the resin that is being used. If the wall thickness is too thick, it should be cored out. Unnecessary wall thickness alters the dimensions of the part, reduces its strength, and may require post-process machining.
Designing out sharp corners on injection molded parts
Designing out sharp corners on injection molded components can be a challenging process. There are several factors to consider that impact how much corner radius you need to design out. A general rule is to use a radius that is about 0.5 times the thickness of the adjacent wall. This will prevent sharp corners from occurring on a part that is manufactured from injection molding.
Sharp corners can obstruct the flow of plastic melt into the mold and create flaws on parts. They can also cause stress concentration, which can compromise the strength of the part. To avoid this, sharp corners should be designed out. Adding radii to the corners is also an effective way to avoid sharp angles.
Another common problem is the presence of overhangs. Injection molding parts with overhangs tend to have side-action cores, which enter from the top or bottom. As a result, the cost of making these parts goes up quickly. Moreover, the process of solidification and cooling takes up more than half of the injection molding cycle. This makes it more cost-effective to design parts with minimal overhangs.
Undercuts on injection molded parts should be designed with a greater radius, preferably one or two times the part’s wall thickness. The inside radius of corners should be at least 0.5 times the wall thickness and the outside radius should be 1.5 times the wall thickness. This will help maintain a consistent wall thickness throughout the part. Avoiding undercuts is also important for easy ejection from the mold. If undercuts are present, they can cause a part to stick inside the mold after it has cooled.
Keeping wall thickness uniform is another important issue when designing plastic parts. Inconsistent wall thickness will increase the chance of warping and other defects.
Adding inserts to injection molded parts
Adding inserts to injection molded parts can be a cost-effective way to enhance the functionality of your products. Inserts are usually manufactured from a wide range of materials, including stainless steel, brass, aluminum, bronze, copper, Monel, nickel/nickel alloy, and more. Selecting the right material for your parts depends on the application. Choosing the correct material can help prevent defects and keep production cycles short. The insert material should be durable and resist deformation during the injection molding process. It must also be thin enough to provide the desired grip and have a proper mold depth.
The benefits of adding inserts to injection molded parts include the ability to design parts with unique shapes. These parts can be aesthetically pleasing, while still remaining durable and resistant to wear and tear. In addition, insert molding allows products to have a good external finish. In addition to being cost-effective, insert molding is considered a more efficient manufacturing method than other conventional methods.
Adding inserts to injection molded parts is an excellent way to enhance the strength and performance of your products. There are many different types of inserts, including threaded nuts, bushings, pins, and blades. Some types are even available with knurled outer surfaces that help them adhere to plastic.
In addition to being cost-effective, insert molding is environmentally friendly and compatible with many types of materials. Typical inserts are made of metal or plastic. Depending on the application, stiffening inserts may also be made from wood.
Importance of uniform wall thickness
The uniformity of wall thickness is an essential factor in the plastic injection molding process. It not only provides the best processing results, but also ensures that the molded part is consistently balanced. This uniformity is especially important for plastics, since they are poor heat conductors. Moreover, if the wall thickness of an injection molded part varies, air will trap and the part will exhibit a poorly balanced filling pattern.
Uniform wall thickness also helps reduce shrinkage. Different materials have different shrinkage rates. For instance, thick parts take longer time to cool than thin ones. As the part’s thickness increases, cooling time doubles. This relationship is due to the one-dimensional heat conduction equation, which shows that heat flows from the center of the part toward the cooling channel. However, this relationship does not hold for all types of plastics.
The general rule for maintaining uniform wall thickness in injection molded parts is that walls should be no thicker than 3mm. In some cases, thicker walls can be used, but they will significantly increase production time and detract from the part’s aesthetic appeal and functionality. Furthermore, the thickness of adjacent walls should be no thicker than 40-60% of each other.
The uniformity of wall thickness is critical to the overall quality and efficiency of the injection molding process. An uneven wall thickness can cause twisting, warping, cracking, and even collapse. A uniform wall thickness also reduces residual stress and shrinkage. Injection molded parts are more stable when the wall thickness is uniform.
An injection molded part with thick walls can be problematic, especially when the molded parts are shaped like a cube. A non-uniform wall thickness can result in problems and costly retooling. Fortunately, there are solutions to this problem. The first step is to understand the problem areas and take action.
Using 3D printing to fabricate molds
The use of 3D printed molds allows manufacturers to manufacture a wide range of injection molded parts. However, 3D-printed molds are not as strong as those made from metallic materials. This means that they do not withstand high temperatures, which can degrade them. As such, they are not suitable for projects that require smooth finishing. In order to reduce this risk, 3D-printed molds can be treated with ceramic coatings.
Using 3D printing to fabricate injection molds can help reduce costs and lead times, allowing manufacturers to bring their products to market faster. This process also has the advantage of being highly efficient, as molds made using 3D printing can be designed to last for many years.
The first step in fabricating an injection mold is to design a design. This design can be complex or simple, depending on the part. The design of the mold can be intricate. A simple example of a mold would be a red cup, with an interior and exterior. The interior portion would have a large cone of material protruding from the other side.
Injection molding is an effective way to produce thousands of parts. However, many engineering companies do not have access to expensive 3D printers. To solve this problem, companies should consider using outside suppliers. In addition to speeding up the manufacturing process, 3D printing can reduce the cost of sample parts.
Plastic injection molding still remains the most popular method for high volume production. However, this process requires a large up-front capital investment and takes a while to adapt. Its advantages include the ability to use multiple molds at once, minimal material wastage, and precision dosing. With an increasing number of materials available, 3D printing can be a smart option for companies looking to manufacture a variety of plastic parts.
editor by CX
2023-04-14
China Custom Polypropylene Product Manufacture Small Injection Molded Polypropylene Machine Plastic Parts with high quality
Item Description
Business Profile
HangZhou CZPT Machinery Co., Ltd. is situated in HangZhou, HangZhou. Based on the benefits of specialised talents, it has formed 4 specialist undertaking sections with outstanding technical products, seem top quality assurance program and standardized creation atmosphere: mechanical procssing, sheet metallic stamping generation, Mildew production, large-velocity rice transplanter, with the higher recognition of the majority of experienced clients, cast the “Xin Rifeng” model in the industry’s CZPT situation, and strive to build an smart producing support system.
It is individuals-oriented, Difeng individuals target on the production of substantial-high quality rice transplanter planting section with substantial quality and innovative technological innovation, all sorts of mold layout, R&D and production essential for sheet steel stamping at the same time, create constant die and welding.
We usually adhere to the customer’s position to solve the problem, the merchandise to achieve process optimization, minimize charges, and carry on to lessen supplies for the goal, so for the domestic major Asian higher-velocity primary engine manufacturing facility and large-speed rice transplanter market, some merchandise are marketed to Pakistan, Vietnam, International locations and areas such as India. It has successively turn out to be an outstanding supplier of domestic renowned enterprises these kinds of as Japanese Yanmar, Japan Kubota, Nideko Electrical, Hailiwei and ZheJiang Xihu (West Lake) Dis.. The firm has successively received the “HangZhou Small and Medium-sized Specialised Specific New Solution (Technology) Certificate” and “ISO9001 Good quality Certification” and successfully registered the “Xin Rifeng” trademark.
FAQ
Q1: Are you a manufacturing facility or a trading firm?
A1: We are a professional manufacturer of CNC parts for more than fourteen several years.
Q2: How can I get quotation?
A2: Remember to assist to deliver drawing (2nd and 3D drawing) to us, so we can know the raw material, dimension and surface treatment, tolerance and other information of the product. And also advise us the quantity you need.
Q3: What kind of material you can procedure?
A3: Usually Aluminum alloy and stainless metal, but we also can do titanium alloy steel, copper alloy steel special alloy steel and non-metallic substance.
This fall: What is the bare minimum measurement tolerance you can do?
A4: The bare minimum dimensions tolerance we can do is .001mm.
Q5: What is the largest assortment you can do?
A5: The most significant assortment we can do is 1500mm.
Q6: Can you do specific and complicated CNC components?
A6: Indeed, we can do exact and complicated CNC components by our 5/4/3 axis CNC equipment
Q7: Can you take sample purchase?
A7: Indeed, we can do sample purchase for each your requirement.
Q8:Can you take customized packing?
A8: Yes, we can do custom packing as your requirement.
|
US $0.5-25 / Piece | |
10 Pieces (Min. Order) |
###
| After-sales Service: | 1 Year |
|---|---|
| Warranty: | 1 Year |
| Condition: | New |
| Certification: | CE, ISO9001 |
| Standard: | ASTM, GB, ANSI |
| Customized: | Customized |
###
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
|
US $0.5-25 / Piece | |
10 Pieces (Min. Order) |
###
| After-sales Service: | 1 Year |
|---|---|
| Warranty: | 1 Year |
| Condition: | New |
| Certification: | CE, ISO9001 |
| Standard: | ASTM, GB, ANSI |
| Customized: | Customized |
###
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
Design Considerations for Injection Molded Parts
There are many factors to consider when designing a component for injection molding. These include design factors, materials, overhangs, and process. Understanding these factors will make it easier to choose the right part for the application. In this article, we’ll go over several of the most common design considerations.
Design factors
To get the best results from your injection molded parts, you must ensure that they meet certain design factors. These factors can help you achieve consistent parts and reduce cost. These guidelines can also help you to avoid common defects. One of the most common defects is warping, which is caused by the unintended warping of the part as it cools.
When designing injection molded parts, the draft angle is critical. Increasing the draft angle allows the part to emerge cleanly from the mold and reduces stress concentration. This can improve the part’s function and speed up the production process. In addition, it ensures a uniform surface finish. Incorrect draft angles can result in parts that are not functional and can cost you money. If your product team doesn’t pay attention to these design factors, they could end up destroying expensive molds and producing a high number of rejects.
Ribs are another design factor that should be taken into consideration. Rib height should be less than three times the thickness of the part’s wall. This will prevent sink marks and minimize the chances of the ribs sticking inside the mold.
Materials
There are many options when it comes to materials for injection molded parts. Choosing the right material will affect how well it performs in your particular application. If you need a large part to be flexible and sturdy, then a plastic with good flow properties will work best. Injection molded plastics come in a variety of different resins. Choose the one that best meets your application’s needs, considering its main functionality and the desired appearance. You may also want to choose a material that is UV resistant, heat resistant, flexible, and food safe.
Polymers that are suitable for injection molding include polycarbonate and polypropylene. These materials are flexible and strong, and can be used to create parts with high-level details. These materials are also lightweight and inexpensive. Despite being flexible, they are not suitable for high-stress applications.
During the molding process, the injected material must be cooled, otherwise it will expand again. This is why you need to keep the temperature of the mould at 80 degrees Celsius or less.
Process
Injection molding is the process of creating plastic parts. The plastic is melted in a mold and then forced to cool. It then solidifies into the desired shape. During the cooling process, the plastic can shrink, so it is important to pack the material tightly in the mold to prevent visible shrinkage. When the mold is completed, it cannot be opened until the required cooling time has passed. This time can be estimated based on the thermodynamic properties of plastic and the maximum wall thickness of the part.
The mold must be precisely designed and tested. The process can be repeated many times, which makes it ideal for mass production. It is also one of the fastest ways to scale production. The more parts a mold can produce, the lower its cost per piece. This is one of the benefits of injection molding.
Injection molding parts are used for many industries, including appliances, electronics, packaging, and medical devices. They can be made to have complicated shapes.
Overhangs
Overhangs are areas of extra material that surround the surface of an injection molded part. This extra material is typically made of inexpensive material that is edged or glued on the part’s surface. The overhang material can be easily separated from the blank using a simple cutting process.
The amount of material needed for an overhang is dependent on the shape of the part and the amount of surface area. Generally, an overhang is less than 15 percent of the cost of the part. Usually, the material used should be able to fulfill the overhang’s function and differentiate it from the material in the form flachen area.
Overhangs on injection molded parts should be avoided because they may cause the design to become unstable. To avoid this problem, consider designing your part so that the sides and edges are parallel to one another. This will help ensure that the part will be free of undercuts and overhangs.
Overhangs on injection molded parts can be avoided by ensuring that the parts are designed with tolerances in mind. For example, an overhang in an injection molded part can cause a mold to have an overhang that is too small for the machine. This can cause problems in the manufacturing process, and it can result in a costly mold.
Cost
Injection molding costs can vary depending on the complexity of the part, the size and the type of plastic. Parts with complex geometries may require additional design work and tooling. Larger parts can also cost more than small ones. The amount of time spent designing and producing them is also important.
To reduce the cost of injection molding, a manufacturer must consider two major factors: tooling and the material used. The plastic used for injection molding has several different properties, which will impact the part price. For instance, plastics with a lot of glass fibers will reduce the amount of time necessary to repair the mold. Another factor to consider is the thermal properties of the material.
The next major factor in the cost of injection molded parts is the material of the injection mold. While most of these molds are made of steel, the type and grade of steel used is important. Injection molds are also required to have nearly wear-free interior cavities. This is necessary to maintain tight tolerances.
Another factor that contributes to the cost of injection molded parts is the cost of bulk material. This material costs money and requires expensive electricity to process. Typically, the more parts you produce, the lower the cost per pound. Storage of bulk material is also a significant expense. Therefore, a quicker cycle time will reduce storage costs.
Reliability
While manufacturing involves some degree of variation, the variation should be within acceptable limits. This is essential if you want to produce high-quality, dimensionally stable parts. A reliable manufacturing process involves precise control over mold tooling and part design. It also requires repeatability in both quality and production processes.
A reliable injection molding process also focuses on detecting defects early in the production process. Invisible hazards, such as air pockets, mold materials compromised by overheating, and more, can lead to failure. These defects will most likely not be discovered by simple visual inspection and may not come to light until after warranty claims are filed from the field. By finding the defects in the early stages, manufacturers can maximize productivity and reduce costs by minimizing the number of replacement parts needed.
The process of building a custom mould for plastic components is highly skilled. A perfect mould will eliminate potential defects and ensure that the production process is reliable. Traditionally, this process relied on trial and error, which added time and money to the production process.
Design for manufacturability
When designing injection molded parts, it is imperative to keep in mind their manufacturability. Injection molding allows for complex geometries and multiple functions to be combined into a single part. For example, a hinged part can have a single mold that can produce two different halves. This also decreases the overall volume of the part.
Injection molded parts do not typically undergo post-processing. However, the mold itself can be finished to various degrees. If the mold is rough, it can cause friction during the ejection process and require a larger draft angle. Detailed finishing procedures are outlined by the Society of Plastics Industry.
The process of designing injection molds is very exacting. Any errors in the mold design can lead to out-of-spec parts and costly repair. Therefore, the process of Design for Manufacturability (DFM) validation is a key step early in the injection molding process. Fictiv’s DFM feedback process can identify design challenges and provide early feedback to minimize lead times and improve quality.
The surface of an injection molded part can develop sink marks, which occur when the material has not fully solidified when it is ejected from the mold. Parts with thick walls or ribs are more prone to sinking. Another common defect in plastic injection molding is drag marks, which occur when walls scrape against one another during ejection. In addition to sink marks, parts with holes or exposed edges can form knit lines.
editor by czh 2023-03-28
China Support Customization Plastic Injection Moulding Machine Parts Plastic Injection Mold Parts Plastic Injection Parts supplier
Design Amount: JC-005
Plastic Modling Sort: injection
Processing Services: Moulding, Chopping
Product title: injection plastic areas
Substance: PP, PE, PVC, POM, Abs, PA, PA6 or any other material as you need
Color: Customized Shade
Measurement: Personalized Size
Packing: Carton Box
Support: Tailored OEM
Certification: ISO9001:2008
Packaging Details: 1,With plastic bag, Injection molding makers firms injection moulding organization for plastic bucket plastic element tools with pearl-cotton package deal.2,To be packed in cartons.3,Use glues tape to seal cartons.4, wooden pallet5, in accordance to customers’ prerequisite.
Port: ZheJiang
Professional Customization Plastic Spare Components Customized Plastic Molding Parts Injection Plastic Areas
| Product identify | OEM/ODM producer injection plastic parts |
| Material | PA, POM, Abs, PP, PET, Molding Injection Part Computer, PE, HDPE, PA66+GF, PVC…. |
| Color | Depends on customer’s specifications. |
| Support Software program: | Pro-E , UGS , SolidWorks ,AutoCAD |
| Moud Precision | +/-.01mm |
| Soft ware | CAD/IGS /Action/STP /PDF |
| A surface area ask for | glossy ， Best Selling PP Plastic Injection Molding Services for Home Situation Plastic Prototype mass creation plastic areas texture |
| Delivery time : | If you need to make a mold, you want 5 times of production time, additionally 5-7 times. |
| MIN Amount: | 1000pcs |
| Package : | Carton and Pallet |
Benefits of Injection Molded Parts in Design
Injection molded parts are manufactured from a variety of plastics. You can order samples of your desired product or download CAD drawings free of charge. For more information, visit our product catalog. There are numerous benefits of using injection molded products in your designs. Here are some of them. Injection molded products are cost-effective and highly customizable.
Design for manufacturability
Design for manufacturability (DFMA) is an important part of the design process for injection-molded parts. This process helps to minimize costs and streamline the production process. It also helps in the prevention of problems during the manufacturing process. The process involves several steps that include part geometry, location of critical surfaces, material selection, and dimensioning. It is also crucial to consider the colors and tolerances, which can help to minimize scrap rates.
Design for manufacturability is a vital early stage in the development process to ensure that the product is cost-effective and repeatable. It begins with a thorough understanding of the purpose for which the part is intended. The design process should take into account every aspect of the part, including the material section, tool design, and the production process.
DFM includes guidelines to ensure that the design meets the manufacturing requirements. These guidelines can include good manufacturing practices, as well as good design principles. Good design focuses on the quantity and quality of parts, as well as the complexity of their surfaces and tolerances. The process also focuses on mechanical and optical properties.
Injection molding design for manufacturability can save resources and time. It also reduces the costs of assembly. An injection molder conducts a detailed analysis of these design elements before starting the tooling process. This is not a standalone principle; it should be used in conjunction with other design optimization techniques.
Ideally, a product should be designed for optimum manufacture. This means that it should not have too many parts, or too few. To minimize this, the designer should choose a model that is easy to mold. Also, a design that does not require too many machine operations and minimizes risks.
Plastics used in injection molding
Injection molding is a very versatile process that uses various types of plastic polymers. These plastics are extremely flexible and can be molded to take on any shape, color, and finish. They can also be customized to contain design elements, text, and safety instructions. Plastics are also lightweight, easily recycled, and can be hermetically sealed to prevent moisture from getting into the product.
Plastics are categorized according to their properties, which can be helpful in selecting the right plastic for a particular application. Different materials have different degrees of hardness, which is important when it comes to molding applications. Some are harder than others, while others are more flexible. Plastics are ranked according to their Shore hardness, which was developed by CZPT.
Polystyrene is one of the most common plastics used in injection molding. However, it has a few disadvantages. While it is a good choice for simple products that do not require high strength and are prone to breakage, it is not ideal for items that need to be resistant to heat and pressure.
While many types of plastics are used in injection molding, choosing the right material is very important. The right material can make a big difference in the performance of your product and the cost of your product. Make sure to talk with your injection molding supplier to determine which plastic is right for your project. You should look for a plastic with a high impact rating and FDA approval.
Another commonly used plastic is PMMA, or polystyrene. This plastic is affordable and has a glass-like finish. It is often used for food and beverage packaging and can be easily recycled. This material is also used in textiles.Characteristics of polypropylene
Polypropylene injection molded parts offer an array of benefits, including a high degree of rigidity, excellent thermal stability, low coefficient of friction, and chemical resistance. These plastics are available in two main types, homopolymers and copolymers. Both types offer superior hardness and tensile strength. However, the material does not have the same fire-resistance as PE plastics.
Polypropylene is a colorless, odorless, crystalline solid. It is highly resistant to a variety of chemicals and is shatter-resistant. Its properties make it a great choice for many industrial applications, including packaging and containers for liquids. The material is also highly durable and can last for a very long time without breaking. In addition, it does not absorb or retain moisture, making it ideal for outdoor and laboratory applications.
Polypropylene is widely used for injection molding, and its low cost, flexibility, and resistance to chemical attack make it a popular choice. This material is also a great electrical insulator and has excellent thermal expansion coefficient. However, it is not biodegradable. Luckily, it can be recycled.
During the molding process, the temperature of the mold is a significant factor. Its morphology is related to the temperature and flow field, and a clear correlation between the two factors is essential. If you can control the temperature and flow, you can optimize your manufacturing process and eliminate costly trial-and-error procedures.
Polypropylene is an excellent electrical insulator and has a high dielectric coefficient. It can also be sterilized and resist high temperatures. Although it is less rigid than polyethylene, it is a good choice for applications where electrical insulation is necessary.
Texture of injection molded parts
Texture design is a common feature of injection molded parts, which helps to raise the perceived value of the vehicle. While traditional manufacturing processes can produce limited textures, additive manufacturing allows for infinite designs. For example, a design that looks like a wood grain pattern may be printed on an aluminum car part.
Texture is important because it can improve the strength of the part and enhance its adhesion to other surfaces. Moreover, textured parts can resist damage from contact and fingerprints. This makes them more durable and a good option for further molding operations. Injection molding processes usually follow a set of standards from the Society of Plastics Industry, which define different types of surface finishes.
Textured plastic injection molded parts may have various types of surfaces, including wood grain, leather, sand, or stipple. Choosing the right surface texture is crucial for enhancing the appearance of the part, but it must also be compatible with its function. Different materials have different chemical and physical properties, which can influence the type of texture. Moreover, the melting temperature of the material is important for its surface finish. The additives used in the process can also have an impact on the surface finish.
Texture can also vary between manufacturers and types of components. Some textures are flat, while others are rough. The top row corresponds to A3 and B4 in flatness, while the bottom row shows rough surfaces. These rough surfaces may damage sensitive testing equipment. However, some textures may have near equivalence with each other, namely SPI D-3 and MT-11020.
The type of texture that is applied to injection molded parts can affect the minimum draft angle required for the parts to be ejected. Parts with light texture tend to be smoother than parts with heavy textures, while parts with heavy textures require a higher draft angle. The draft angle for heavy textures should be between five and 12 degrees. It is best to consider this early in the design process and consult with the injection molder to get a good idea of the necessary draft angles.
editor by czh2023-02-16